• Title/Summary/Keyword: friction drum

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Analysis of the Relative Velocity of Friction Surface in Cone Drum False Twisting Mechanism

  • Lee, Choon Gil
    • Fashion & Textile Research Journal
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    • v.2 no.5
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    • pp.443-449
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    • 2000
  • An investigation of the relative velocity of friction surface for the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by passing the yarn without a special driving device. This research is theoretically composed of the analysis of the false twisting mechanism. The equations were derived by using the conical angle of the cone drum, projected wrapping angle, and yarn helix angle. Theoretical values of the relative velocity of friction surface were calculated and discussed. It is shown that, as the projected wrapping angle increased, the relative velocity of friction surface decreased. But as the conical angle increased the relative velocity of friction surface also increased.

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Analysis of the Dimensionless Torque in Cone Drum False Twisting Mechanism

  • Lee, Choon-Gil;Kang, Tae-Jin
    • Fibers and Polymers
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    • v.4 no.4
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    • pp.161-168
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    • 2003
  • An investigation of the dimensionless torque in the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by the passing yarn without a special driving device. This research is composed of the theoretical analysis of the false twisting mechanism and the experimental analysis at room temperature. The equations have been derived which shows interrelationship of the conical angle of cone drum, the wrapping angle, the drag angle, and the yam helix angle. Theoretical values of dimensionless torque were calculated and were compared with the experimental results. It is shown that, as the conical angle and the projected wrapping angle increased, the dimensionless torque also increased. But the conical angle was reached to ${30.75}^{\circ}C$, the dimensionless torque decreased.

Analysis of the Drag Angle in Cone Drum False Twisting Mechanism

  • Lee, Choon-Gil
    • Fashion & Textile Research Journal
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    • v.3 no.5
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    • pp.473-478
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    • 2001
  • The newly developed cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. An investigation of the drag angle for the newly developed cone drum twister texturing mechanism is reported. An analysis is given from which equations can be derived that relate to the conical angle of cone drum, wrapping angle, drag angle, and yam helix angle. Theoretical values of drag angle are calculated and discussed. It is shown that, as the helix angle and the projected wrapping angle increases, the drag angle also increases slowly until the helix angle of $40^{\circ}$ but after the helix angle of $40^{\circ}$ the drag angle increases rapidly. Furthermore the higher the projected wrapping angle and conical angle, the higher the drag angle of friction surface.

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Stress and temperature analysis of a drum brake using FEM (유한요소법을 이용한 드럼브레이크의 응력 및 온도 해석)

  • 함선균;이기수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.707-710
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    • 2001
  • Brakes are one of the important safety parts in cars. The requirements of brakes in performance, in comfort, and working lifetime are high. This paper presents the static analysis on the stress and temperature of a automotive drum brake. The particular interest is the distribution of the contact pressure between brake lining and drum. The problems to be solved are the effects of friction coefficient, actuation force, temperature, and brake component's stiffness. The contact problem includes friction, and is solved using the ABAQUS.

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Wear Assessment for Non-asbestos Friction Material against Cast Iron Drum (비석면 마찰재의 주철제 드럼에 대한 마멸 평가)

  • 한성호;이성만;신두식;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04a
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    • pp.117-121
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    • 1996
  • Friction and wear test for non-asbestos material against cast iron drum were carried out to investigate the friction and wear characteristics of brake system. Its friction coefficient and wear volume were measured and compared with those of asbestos friction material. The experiment. was perforated tinder room temperature and various sliding conditions. After each experiment, the sin-faces of friction materials were observed by SEM.

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Unsteady State Heat Transfer Analysis of Drum Brake System (드럼 브레이크 시스템의 비정상 열전달 해석)

  • 이계섭;국종영;천인범
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.172-181
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    • 1999
  • The brakes employed on commercial vehicles must be able to withstand three types of demanding services which are use-emergency stops from high speed, many repeated stops as in a delivery or bus route, and speed control in mountain descents. Two type of friction brakes are in use ; drum breaks and disc brakes. Drum brakes are of the internally expanding type in which two shoes fitted externally with friction material are forced outward against the inside of a rotating drum on the wheel unit. In this case, the Braking power is produced by the friction force between a drum and a lining, and is converted into heat. In this research an unsteady state heat transfer analysis for drum brake system of heavy truck has been performed by ABAQUS/standard code in the case of single-braking and the repeated braking condition. The temperature histories obtained by the finite Element analysis have been compared with the result calculated by the simplified formulation and the result obtained by the experiment of real vehicle conditions.

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Simulation Analysis on Flexible Multibody Dynamics of Drum Brake System of a Vehicle

  • Liu, Yi;Hu, Wen-Zhuan
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.2
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    • pp.125-130
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    • 2015
  • Using flexible multibody system dynamic method, the rigid-flexible coupling multibody dynamic analysis model of the drum brake system was developed, and the kinematic and dynamic simulation of the system was processed as its object of study. Simulations show that the friction will increase with the dynamic friction coefficient, but high dynamic friction coefficient will cause the abnormal vibration and worsen the stability of the brake system, even the stability of the whole automobile. The modeling of flexible multi-body can effectively analyze and solve complex three-dimensional dynamic subjects of brake system and evaluate brake capability. Further research and study on this basis will result in a convenient and effective solution that can be much helpful to study, design and development of the brake system.

The Braking Performance Evaluation of Al-MMC Brake Drum Using the Dynamometer (다아나모 실험을 통한 Al-MMC 브레이크 드럼의 제동성능 평가)

  • 윤영식;유승을;한범석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.733-736
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    • 2002
  • This study was carried out to investigate the braking performances associated with the friction coefficients and temperature fluctuations. Friction coefficient stability and maximum temperature of brake drums, made of an Al-MMC and conventional cast iron, were tested by the inertial brake dynamometer during 15 braking operations. Also the temperature distribution was analyzed by the finite element analysis(FEA). In this experiment, both lower temperature rise near the drum surface and less variation of friction coefficient, compared to those of cast iron, were observed with Al-MMC drums during braking operations.

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Computational Study of Automotive Drum Brake Squeal (자동차 드럼 브레이크의 스퀼 전산 해석 연구)

  • Jung, Taeksu;Cho, Chongdu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.16-22
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    • 2014
  • Automotive NVH on brake operation is mainly caused by a coupling action of vehicle speed and inter parts friction and its frequency occurs over a broad band of 0.1 kHz~10 kHz. Especially, squeal noise, being a self-excited vibration generated by friction force between drum and lining, occurs over 1 kHz and consequently dynamic instability is induced when friction energy is applied to a brake vibration system. The squeal strongly depends on nonlinear properties influenced by the material of lining, velocity of vehicle, and the dynamic properties of a brake system. The dynamic properties are considered as a main influential design factor to squeal noise, however the analysis of the properties are rarely facilitated due to arbitrariness of shape by wearing down. In this paper, we research generating tendency of squeal noise through complex eigenvalue analysis, tracking drum brake's unstable modes in accordance with the wear shape of drum and lining such as tapered and bellmouth shape, and analyze computed unstable modes by variable shapes.

Transient Heat Transfer Analysis of Brake Drum Shape (브레이크 드럼의 형상에 따른 과도 열전달 해석)

  • Kim, Yang-Sul;An, Su-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.65-71
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    • 2008
  • This paper presents a transient heat transfer analysis of a drum brake shape. The transient heat transfer analysis of automotive drum brakes with frictional contact is performed by using the finite element method. The drum brake type studied in the page is the internally expanding one in which two shoes fitted externally with frictional material are forced outward against surface a rotating drum on the wheel unit. In this case, the braking power is produced by the friction force between a drum and a lining, and is converted into heat. The brake drum has constant material properties. The air inside the drum has temperature-dependent thermal conductivity and enthalpy. Radiation effects are ignored. The result explains the reason why hair crack and cause of drum failure occur. The temperature of drum is in proportion to the drum thickness and nonlinear changes at every points of drum. It's necessary for the decrease of the drum temperature to make the air inside drum flow.