• 제목/요약/키워드: friction Factor

검색결과 966건 처리시간 0.032초

냉간단조용 수용성 윤활제의 평가 및 윤활 처리 공정의 최적화 (Evaluation of water-Soluble Lubricant for Cold Forging and Optimization of Coating Process)

  • 임우진;이인수;제진수;고대철;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.149-154
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    • 2007
  • The zinc prosphate film treatments used to lubricating treatment of mostly cold forging processes. But there are several problems happened to lubricating treatment process such as happening harmful environment on person, complex lubrication processing occurring in energy and time consumption, eco-destructive and chemical by-product generation, the needs of waste disposal etc. As a result, a water-soluble lubricant was developed to replace the perfect or some of the zinc prosphate film in the world. In order to solve these problems, this study evaluated the performance of the typical water-soluble. In this study, for these requirement inquiry of two part. First, about possibility of replace zinc phosphate lubricant, quantitatively evaluation developed of water-soluble lubricant for cold forging vs zinc phosphate lubricant. Second, About optimization of coating Process use to equipment with practicable automatic coating Process. The performance evaluation of these lubricants was conducted using the double cup extrusion test and spike forging test. With the use of the commercial FE code DEFORM, friction factor calibration curves, i.e. cup height ratio vs. punch stroke and spike height vs. punch stroke, were established for different friction factor values. By matching the cup height ratio and the punch stroke and spike height vs. punch stroke from experiment to that obtained from FE simulations, the friction factor of the lubricants was determined. Survey of comparative analysis use to SEM that sprayed lubricant surface structure of grain shape and characteristic of lubricant performance based on grain shape and deformed lubricant surface expansion. As a result, developed lubricant were found to perform comparable to or better than zinc phosphate. And thought this result, innovatively cope with generated problem of existing lubrication process.

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만곡부에서 이론식에 기반한 횡분산계수 경험공식 개발 (Development of Empirical Formula for Transverse Dispersion Coefficient Based on Theoretical Equation in River Bends)

  • 백경오
    • 대한토목학회논문집
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    • 제32권6B호
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    • pp.373-378
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    • 2012
  • 본 연구에서는 이론적 배경을 토대로 사행 하천의 만곡부에 적용하기 용이한 횡분산계수 경험공식을 새롭게 제안하였다. 차원해석을 통한 독립변수들의 선정 대신 이론식을 기반으로 독립변수들과 그들의 함수형태를 우선 결정하였다. 결정된 함수식에서 매개변수를 골라내고 이를 고정하는 대신 회귀계수로 전환하여 실제 하천 만곡부에 적합한 경험식을 비선형회귀분석을 통해 제안하였다. 기존의 횡분산계수식들과 비교해 보면 본 연구에서 개발된 식이 관측 분산계수와 대체적으로 일치하는 경향을 보였다. 개발된 식의 특징을 살펴보면 마찰항에 대한 민감도가 상대적으로 적어 조도가 작은 하천에도 적용하기에 무리가 없어 보인다. 또한 개발된 식은 수심 대비 사행반경의 비가 큰 경우에도 기존의 추정식처럼 이상치를 나타낼 우려가 없어 만곡이 심한 사행하천에 적용하기 적합하다.

건식그루빙을 사용한 공항 활주로의 마찰 및 수막현상 특성평가 (Evaluation of Friction and Hydroplaning Characteristic in Aifield Using Dry Grooving Method)

  • 박태순
    • 한국도로학회논문집
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    • 제3권3호
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    • pp.111-118
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    • 2001
  • 초대형 점보 항공기의 출현으로 인하여 활주로 표면의 마찰저항 성능이 중요하게 되었다. 우천시나 겨울철과 같은 특정한 기후에서 활주로 표면은 수막현상과 마찰력의 손실이 발생하여 항공기의 브레이크 기능이 저하되어 제동력을 잃게 된다. 이러한 문제를 해결하기 위해 많은 연구가 미국항공우주국, 미공군, 미연방항공청 등에 의해 수행되었다. 그 결과 다양한 종류의 마찰저항이 끈 포장표면 처리 방법이 개발되었다. 이러한 설계방법 가운데 대표적인 방법이 그루빙이다. 포장 그루빙 공법은 활주로 표면에 마찰저항을 증가시키고 수막현상을 감소시켜주는 장점이 있는 것으로 보고되고 있다. 본 연구는 인천국제공항의 A-2구간에 수행된 건식 그루빙의 시공결과를 평가한 것이다. 그루빙 시공중에 온도 게이지를 사용하여 포장체+의 온도를 측정하고 건식 그루빙중에 온도변화를 측정하였으며 컷트날의 마찰로 발생하는 그루빙 시공이 완료된 활주로에 물을 살수하고 뮤 미터와 수심측정기를 사용하여 마찰계수와 수심을 계측하였다. 시험결과, 그루빙은 포장체에 손상을 주지 않았으며 활주로 표면은 마찰저항이 증가하고 수막현상을 감소하는 효과가 현저하게 나타나서 건식 그루빙의 효과는 매우 큰 것으로 평가되었다.

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토사 절토사면 안정성 영향인자의 민감도 분석 (Sensitivity Analyses of Influencing Factors on Stability in Soil Cut Slope)

  • 유남재;박병수;전상현;조한기
    • 산업기술연구
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    • 제26권B호
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    • pp.73-81
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    • 2006
  • A sensitivity analysis about effects of influencing factors on the stability of Soil cut slope was performed. Slope stability analyses were carried out under dry, rainy and seismic conditions. Dominant factors controlling the slope stability were chosen such as cohesion and internal friction angle, unit weight of soil, water table and seismic horizontal coefficient used for the slope stability during earthquake. Parametric stability analysis with those factors was performed for sensitivity analysis. As results of analyzing the sensitivity of factors under dry and rainy conditions, effects of cohesion, internal friction angle and unit weight of soil on the stability of slope are more critical in the dry condition than in the rainy condition. Cohesion and internal friction angle are more dominant factors influencing the slope stability irrespective of dry or rainy conditions than unit weight of soil and the horizontal seismic coefficient. The unit weight and the horizontal seismic coefficient affects crucially the stability according to conditions of slope formation and dry or rainy seasons. For the effect of horizontal seismic coefficient on stability of slope, safety factor of slope is not affected significantly by dry or rainy conditions. However, increase of the horizontal seismic coefficient under the rainy condition floes reduce the safety factor significantly rather than the dry condition. Therefore, it is needed that the location of the water table is assigned appropriately to satisfy the required safety factor of stability in the case of checking slope stability for the rainy and seismic conditions.

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일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여) (Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen))

  • 정의한;김선진
    • 대한기계학회논문집A
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    • 제37권6호
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    • pp.775-782
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    • 2013
  • 본 연구에서는 마찰교반용접재의 피로균열전파 거동의 공간적 불규칙성을 고찰하기 위한 연구의 일환으로써, 최적의 조건에서 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 LT-방향의 각각 5개의 피로균열전파 시험편에 대하여 일정 응력확대계수범위 제어하의 피로균열전파 실험을 수행하여 마찰교반용접부의 교반용접부재(WM)와 열영향부재(HAZ) 그리고 모재(BM)에 대한 피로균열전파 거동을 실험적으로 고찰하였다. WM재의 피로균열전파율이 가장 빠르게 나타났으며, 그 다음 HAZ재와 WM재 순으로 나타났다. 게다가 시험편간 피로균열전파율의 변동성은 WM시험편에서 가장 높았고, 반면 BM재에서 가장 낮게 나타났다.

미세휜관내 윤활유를 포함한 대체냉매의 압력강하 예측에 관한 연구 (Study on the Prediction of Pressure Drop for Alternative Refrigerants with lubricant in Micro-Fin Tubes)

  • 최준영;이진호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집B
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    • pp.83-89
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    • 2000
  • This paper presents a pressure drop correlation for evaporation and condensation of alternative refrigerant with oil in micro-fin tubes. The correlation was developed from a data base consisting of oil-free pure and mixed refrigerants in micro-fin tube; Rl25 R134a. R32 R410a(R32/R125 50/50% mass), R22, R407c(R32/R125/R134a, 23/25/52% mass) and R32/R134a(25/75% mass). The micro-fin tube used in this paper had 60 0.2mm high fins with a 18 helix angle. The cross sectional flow area $(A_c)$ was $60.8 mm^2$ giving an equivalent smooth diameter$(D_e)$ of 8.8mm. The hydraulic diameter $(D_h)$ was estimated to the 5.45mm. The new correlation was obtained by replacing the friction factor and the tube-diameter in Bo Pierre correlation by a friction factor derived from pressure drop data for a micro-fin tube and the hydraulic diameter, respectively. This correlation was also used to predict some pressure data with a lubricant after using a mixing viscosity rule of lubricants and refrigerants. As a result, the new correlation was also well predicted to the measured data within a mean deviation of 19.0%.

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소유역 및 대유역 홍수유출모형의 적용 (Application of Surface Runoff-River flow Model to Small- and Large-Size Catchment Areas)

  • 유동훈
    • 한국수자원학회논문집
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    • 제36권1호
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    • pp.87-104
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    • 2003
  • 지표면 유출과 하천 유출 통으로 구성된 동일한 홍수유출모형 SIRG-RS를 소유역과 대유역에 적용하였다. 지표면 유출로부터의 유입 방법, 하천 접합부에서의 계산방법, 급경사 산지하천에서의 에너지손실 계산 등에서 개선책을 강구하였다. 마찰력 산정을 위하여 레이놀즈수와 조고비의 함수인 지수형 마찰계수 산정식을 도입하였다. 또한 지수형 마찰계수 산정식은 실험자료뿐 아니라 최근 입수한 현장 관측자료를 사용하여 개선하였다. 개선된 모형은 대규모의 유역과 아주 작은 크기의 소유역에도 적용하였는데, 두 가지 경우 모두 관측자료와 비교하여 양호한 계산 결과를 얻었다.

사면 안정해석에 적용되는 지반강도정수($C, _{\Phi}$)와 사면경사 민감도 분석 (Sensitivity Analysis of Shear Strength Parameters($C, _{\Phi}$)and Slope Angel in Slope Stability Analysis)

  • 백용;배규진;권오일;장수호;구호본
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2005년도 춘계 학술발표회 논문집
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    • pp.179-184
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    • 2005
  • Shear strength parameters obtained from filed survey are important factors in the analysis of slope stability. In this study, sensitivity analysis was performed to evaluate the effect of input parameters on the analysis of slope stability. The input parameters selected for sensitivity analysis were slope angle, cohesion, and friction angle. Monte-Carlo Simulation method was used for calculating input parameters and the factor of safety was computed by means of limit equilibrium method. A rock slope, which has failed in the field, was used for the sensitivity analysis in the analysis of slope stability. The result of analysis shows that the factor of safety of the rock slope was a little low. From partial correlation coefficient(PPC) of input parameters determined from the sensitivity analysis, slope stability was dependant on cohesion and slope angle. The effect of friction angle was lower than that of cohesion and slope angle on slope stability.

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Lead Screw 전조 정밀도 향상을 위한 성형인자의 특성평가 (Characteristics Evaluation of Process Parameters for Improvement the Precision of Thread ]tolling in Lead Screw)

  • 김광호;김동환;고대철;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.312-315
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    • 2002
  • This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

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