• Title/Summary/Keyword: friction

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Predictive Study of Rubber Friction Considering Large Deformation Contact (대변형 접촉을 고려한 고무 마찰 예측 연구)

  • Nam, Seungkuk
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.1-8
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    • 2018
  • This paper presents the analysis of friction master curves for a sliding elastomer on rough granite. The hysteresis friction is calculated using an analytical model that considers the energy spent during the local deformation of the rubber due to surface asperities. The adhesion friction is also considered for dry friction prediction. The viscoelastic modulus of the rubber compound and the large-strain effective modulus are obtained from dynamic mechanical analysis (DMA). We accurately demonstrate the large strain of rubber that contacts with road substrate using the GW theory. We found that the rubber block deforms approximately to 40% strain. In addition, the viscoelastic master curve considering nonlinearity (at 40% strain) is derived based on the above finding. As viscoelasticity strongly depends on temperature, it can be assumed that the influence of velocity on friction is connected to the viscoelastic shift factors gained from DMA using the time-temperature superposition. In this study, we apply these shift factors to measure friction on dry granite over a velocity range for various temperatures. The measurements are compared to simulated hysteresis and adhesion friction using the Kluppel friction theory. Although friction results in the low-speed band match well with the simulation results, there are differences in the predicted and experimental results as the velocity increases. Thus, additional research is required for a more precise explanation of the viscoelastic material properties for better prediction of rubber friction characteristics.

Proposal of Novel Friction Testing Method in Bulk Metal Forming (체적성형공정에서의 새로운 마찰시험법 제안)

  • Kang, S.H.;Yun, Y.W.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.445-449
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    • 2009
  • With the recent increase in the demand for the net-shape forming, numerical simulations are being commonly adopted to increase the efficiency and effectiveness of design of bulk metal forming processes. Proper consideration of tribological problems at the contact interface between the tool and workpiece is crucial in such simulations. In other words, lubrication and friction play important roles in metal forming by influencing the metal flow, forming load and die wear. In order to quantitatively estimate such friction condition or lubricant characteristic, the constant shear friction model is widely used for bulk deformation analyses. For this, new friction testing method based on the forward or backward extrusion process is proposed to predict the shear friction factor in this work. In this method, the tube-shaped punch pressurizes the workpiece so that the heights at the center and outer of punch (or mandrel) become different according to the friction condition. That is, the height at the center of punch is higher than that at the outer of the punch when the friction condition at the contact interface is severe. From this founding, the proposed friction testing method can be applied to effectively evaluate the friction condition in bulk metal forming processes.

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Friction of a Brownian Particle in a Lennard-Jones Solvent: A Molecular Dynamics Simulation Study

  • Lee, Song-Hi
    • Bulletin of the Korean Chemical Society
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    • v.31 no.4
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    • pp.959-964
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    • 2010
  • In this work, equilibrium molecular dynamics (MD) simulations in a microcanonical ensemble are performed to evaluate the friction coefficient of a Brownian particle (BP) in a Lennard-Jones (LJ) solvent. The friction coefficients are determined from the time dependent friction coefficients and the momentum autocorrelation functions of the BP with its infinite mass at various ratios of LJ size parameters of the BP and solvent, ${\sigma}_B/{\sigma}_s$. The determination of the friction coefficients from the decay rates of the momentum autocorrelation functions and from the slopes of the time dependent friction coefficients is difficult due to the fast decay rates of the correlation functions in the momentum-conserved MD simulation and due to the scaling of the slope as 1/N (N: the number of the solvent particle), respectively. On the other hand, the friction coefficient can be determined correctly from the time dependent friction coefficient by measuring the extrapolation of its long time decay to t=0 and also from the decay rate of the momentum autocorrelation function, which is obtained by time integration of the time dependent friction coefficient. It is found that while the friction coefficient increases quadratically with the ratio of ${\sigma}_B/{\sigma}_s$ for all ${\sigma}_B$, for a given ${\sigma}_s$ the friction coefficient increases linearly with ${\sigma}_B$.

Tribological Properties of Semi-metallic Brake Friction Materials Containing Different Solid Lubricants: Graphite, $WS_2$, and $MoS_2$ (고체 윤활제의 특성에 따른 반금속계 마찰재의 마찰 마모특성에 관한 연구)

  • Jang, Ho;Shin, Min-Wook;Kim, Yun-Cheol;Chung, Dong-Yoon
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.61-65
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    • 2009
  • Tribological properties of the semi-metallic friction materials containing different solid lubricants (graphite, $WS_2$, $MoS_2$) were investigated. The friction materials were fabricated with an experimental formulation and tested with gray cast iron disks. Results showed that graphite contributed to stabilize the friction coefficient during run-in processes. Also, graphite provided better fade resistance than that of $WS_2$ and $MoS_2$. At intermediate temperature ranges, however, friction materials with $WS_2$ or $MoS_2$ maintained higher friction effectiveness than that of graphite. On the other hand, friction materials containing $MoS_2$ showed increased wear rates than that with graphite or $WS_2$. Friction materials with proper combinations of two solid lubricants showed better friction and wear properties than that of the friction materials containing single solid lubricant.

Experimental Evaluation of Shear Behavior Considering Friction Element Detachment on Pot Bearing (포트받침의 마찰요소 이탈을 고려한 전단거동 실험 평가)

  • Yoon, Hyejin;Cho, Chang-Beck;Kim, Young-Jin;Kang, Jun Won
    • Journal of the Earthquake Engineering Society of Korea
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    • v.27 no.4
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    • pp.181-186
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    • 2023
  • In this study, considering the expansion/contraction behavior of the upper structure at all times and the abnormal behavior of the receiving friction elements that allow horizontal movement during earthquakes, a port receiving test body simulating the protrusion of the friction elements was created and the modulus performance was evaluated. In order to confirm the influence of the friction element's projection, the friction element's degree of separation was divided into four stages, and the shear behavior of the test specimen and the friction coefficient were confirmed. As a result of the experiment, it was found that the friction load increases as the protrusion degree of the friction element increases. On the other hand, as the degree of protrusion of the coefficient of friction increases, the coefficient of friction also increases. It was confirmed that damage to the friction elements during use increases the coefficient of friction, hinders smooth expansion and contraction of the upper structure, and causes stress concentration at the fixed-end support.

The Effect of Lubricants on the Tribological Characteristics (트라이볼로지 특성에 미치는 윤활제의 영향)

  • 김중현
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.365-369
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    • 2003
  • This paper presents an experiment of the characteristics of lubricating oils for refrigerating and air conditioning. We investgate influences of lubricating oils and additives on friction and wear by reciprocating type and pendulum type friction testers. The result shows that polyolesters have excellent friction characteristics and poor effect of additives. In contrast, polyvinylethers gave higher coefficient of friction, low wear amount and good effect of additives. We can see good relationship between the coefficients of friction in recipricating type and pendulum type friction testers.

Robust Sliding Mode Friction Control with Adaptive Friction Observer and Recurrent Fuzzy Neural Network

  • Shin, Kyoo-Jae;Han, Seong-I.
    • Journal of information and communication convergence engineering
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    • v.7 no.2
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    • pp.125-130
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    • 2009
  • A robust friction compensation scheme is proposed in this paper. The recurrent fuzzy neural network and friction parameter observer are developed with sliding mode based controller in order to obtain precise position tracking performance. For a servo system with incomplete identified friction parameters, a proposed control scheme provides a satisfactory result via some experiment.

Robust Friction Compensation Control Using a Nonliner Observer

  • Nakamura, Yuichiro;Niwa, Shohei
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.108.5-108
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    • 2001
  • The research of friction compensation control system seeks the accuracy, the velocity increase of the table, and the settling time reduction. The friction is the disturbance which has the greatest influence, but the past research of control system doesn´t perform exact modeling of the friction. So this research aims at the friction compensation control system, the exact modeling of the friction, comparison between the model simulation and experimental data, and the design of observer for the friction estimation.

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An Experimental Study on the Frictional characteristics of Rubbers (고무류의 마찰특성에 관한 실험적 연구)

  • 천길정;이동환;오성모;이봉구;김완두
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.144-148
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    • 1998
  • Using a test apparatus developed Lrt the laboratory, frictional characteristics of natural rubbers have been analyzed by experimental study. Friction coefficient has been calculated from the measured normal force and friction force under various speeds, loads, and temperatures. The relations between the various operating conditions and friction coefficients have been verified. Especially, drag friction due to the visco-elastic behavior of the rubber has been observed in this analysis.

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Experimental investigation of friction in expansion zone of tube hydroforming with material and lubricant (튜브 액압성형 공정의 확관영역에서 소재 및 윤활에 따른 마찰 특성의 실험적 연구)

  • Lee, G.Y.;Yim, H.S.;Lee, S.M.;Yi, H.K.;Chung, G.S.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.359-362
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    • 2008
  • In this study, friction test was proposed to obtain coefficient of friction between tube and die in expansion zone of tube hydroforming and friction coefficients were evaluated at different materials, viscosity of lubricants and internal pressures. For this study, STKM11A and SUS tubes were prepared. The tube was expanded by an internal pressure against the tool wall. The tube was expanded by an internal pressure against the tool wall. By pushing the tube through the tool, a friction force at the contact surface between the tube and the tool occurs. From the measured geometries and FE analysis, the friction coefficients between tube and die at the expansion zone in tubular hydroforming can be estimated. The effects of the various internal pressures, viscosity of lubricants, tube materials and tube thickness on friction coefficients are discussed.

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