• Title/Summary/Keyword: fracture surfaces

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A Study on the Nano-Deformation Behaviors of Single Crystal Silicon and Amorphous Borosilicate Considering the Mechanochemical Reaction (기계화학적 반응을 고려한 단결정 실리콘과 비정질 보로실리케이트의 나노 변형 거동에 관한 연구)

  • 윤성원;신용래;강충길
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.623-630
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    • 2003
  • Nanomachining process, static nanoplowing, is one of the most promising lithographic technologies in terms of the low cost of operation and variety of workable materials. In nanomachining process, chemical effects are more dominant factor compared with those by physical deformation or fracture. For example, during the nanoscratch on a silicon surface in the atmosphere, micro protuberances are formed due to the mechanochemical reaction between diamond tip and the surfaces. On the contrary, in case of chemically stable materials, such as ceramic or glass, surface protuberances are not formed. The purpose of this study is to understand effects of the mechanochemical reaction between tip and surfaces on deformation behaviors of hard-brittle materials. Nanometerscale elasoplastic deformation behavior of single crystal silicon (100) was characterized with micro protuberance phenomena, and compared with that of borosilicate (Pyrex glass 7740). In addition, effects of the silicon protuberances on nanoscratch test results were discussed.

EFFECT OF ETCHING TIME ON SHEAR BOND STRENGTH OF RESIN CEMENTS TO REINFORCED ALL-CERAMIC CROWNS (불산 처리 시간이 강화형 전부도재관과 레진 시멘트의 전단 결합강도에 미치는 영향)

  • Kim Kyoung-Il;Choi Keun-Bae;Ahn Seung-Geun;Park Charn-Woon
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.5
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    • pp.501-513
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    • 2004
  • Purpose : The purpose of this study was to evaluate the effects of etching time on shear bond strength of four resin cements to IPS Empress 2 ceramic. Material and Methods: Forty rectangular shape ceramic specimens ($10{\times}15{\times}3.5mm$ size) were used for this study. The ceramic specimens divided into four groups and were etched with 10% hydrofluoric acid for 0, 10, 30, 60, 180, 300, 420, 600, and 900 seconds respectively. Etched surfaces of ceramic specimens were coated with ceramic adhesive system and bonded with four resin cement (Variolink II, Panavia F, Panavia 21, Super-Bond C&B) using acrylic glass tube. All cemented specimens were tested under shear loading untill fracture on universal testing machine at a crosshead speed 1mm/min: the maximum load at fracture (kg) was recored. Shear bond strengh data were analyzed with oneway analysis of variance and Tukey HSD tests (p<.05). Etched ceramic surfaces (0-, 60-, 300-, and 600-seconds etching period) and fracture surfaces after shear testing were examined mophologically using scanning electron microscopy. Results : Ceramic surface treatment with 10% hydrofluoric acid improved the bond strength of three resin cement except for Super-Bond C&B cement. Variolink II (41.0$\pm$2.4 MPa) resin cement at 300-seconds etching time showed statistically higher shear bond strength than the other resin cements (Panavia F: 28.3$\pm$2.3 MPa, Panavia 21: 21.5$\pm$2.2 MPa, Super-Bond C&B: 16.7$\pm$1.6 MPa). Ceramic surface etched with 10% hydrofluoric acid for 300 seconds showed more retentive surface texture. Conclusion: Within the limitation of this study, Variolink II resin cement are suitable for cementation of Empress 2 all-ceramic restorations and etching with 10% hydrofluoric acid for 180 to 300 seconds is required to enhance the bond strength.

Evaluation of the Laser Weldability of Inconel 713C alloy (인코넬 713C 합금의 레이저 용접성 평가)

  • Kang, Minjung;Kim, Cheolhee;Kim, Young-Min
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.68-73
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    • 2017
  • During welding of Ni based superalloy, hot cracking was usually happen in the fusion zone of a weld. In this study, the laser weldability of Inconel 713C alloy for the turbocharger wastegate valve (WGV) was evaluated with various welding conditions, such as laser power, welding speed, shielding gas. Welding conditions were optimized by bead-on-plate (BOP) and butt joint welding. For the evaluation of laser weldability, bead shapes and weld microstructures were investigated and tensile test was conducted. The fracture surfaces were investigated for the understanding the cause of the fracture.

The Effect of Microstructure on the Static and Dynamic Deformation Behavior of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 미세조직에 따른 정적 및 동적 변형에 관한 연구)

  • Lee D. G.;Lee Y. H.;Lee S. H.;Hur S. M.;Lee C. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.277-280
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    • 2001
  • The effects of a -phase morphology on the static and dynamic deformation behavior of a Ti-6Al-4V alloy was investigated in this study. Static tension test, static and dynamic tension test and hot compression test were conducted on three microstructures of Ti-6Al-4V alloy, i.e., equiaxed, widmanstatten and bimodal microstructures. Fracture surfaces of all three microstructures represented ductile fracture appearance, though the formation of adiabatic shear bands was noticed at dynamic torsion test. The susceptibility of forming adiabatic shear bands was greatest in the equiaxed microsoucture and lowest in the bimodal microstructure, which was evidenced by hot compression test.

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Development of Precise Shearing Mechanism on Thin Sheet for Laser Welding (Analysis of Precise Shearing Process using FEM (레이저 용접을 위한 박판재의 정밀 전단 메카니즘 개발 (유한요소법을 이용한 정밀 전단 공정해석))

  • 표창률;전병희;조명래
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.53-59
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    • 1999
  • Recently, Tailor Welded Blank (TWB) is widely used in automotive industry since the transformation characteristic of its material can be changed. However, clearance between welding surfaces becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. For this purpose, a parametric study was peformed to investigate the effect of finite element size and fracture criterion on simulation result. Also, in order to predict the optimum shearing condition, effect of shearing conditions such as clearance and punch radius on the shear plane shape was evaluated.

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Effect of Hydrogen Charging on the Mechanical Properties of 304 Stainless Steels

  • Lee, Sang-Pill;Hwang, Seung-Kuk;Lee, Jin-Kyung;Son, In-Soo;Bae, Dong-Su
    • Journal of Power System Engineering
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    • v.19 no.5
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    • pp.73-79
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    • 2015
  • The effects of hydrogen charging on the mechanical properties of 304 stainless steels were investigated in conjunction with the detailed examinations of their fracture modes. The dependence of the absorbed impact energy and the surface hardness of the 304 stainless steels on the hydrogen charging time was characterized. The tensile properties of the 304 stainless steels by the variation of cross-head speed were also evaluated at the room temperature. The hydrogen charging was performed by an electrolysis method for all specimens of the 304 stainless steels. The mechanical properties of the 304 stainless steels exhibited the sensitivity of embrittlement due to a hydrogen charging. The correlation between mechanical properties and fracture surfaces was discussed.

Microstructure and Properties of Nano-Sized Ni-Fe Alloy Dispersed Al2O3 Composites (Ni-Fe 합금입자 분산 Al2O3 나노복합재료의 미세조직 및 특성)

  • 남궁석;정재영;오승탁;이재성;이홍재;정영근
    • Journal of Powder Materials
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    • v.9 no.3
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    • pp.161-166
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    • 2002
  • Processing and properties of $Al_2O_3$ composites with Ni-Fe content of 10 and 15 wt% were investigated. Homogeneous powder mixtures of $Al_2O_3$/Ni-Fe alloy were prepared by the solution-chemistry route using $Al_2O_3$, $Ni(NO_3)_2{\cdot}6H_2O$ and $Fe(NO_3)_3{\cdot}9H_2O$ powders. Microstructural observation of composite powder revealed that Ni-Fe alloy particles with a size of 20nm were homogeneously dispersed on $Al_2O_3$ powder surfaces. Hot-pressed composites showed enhanced fracture toughness and magnetic response. The properties are discussed based on the observed microstructural characteristics.

Friction Welding of Cr-Mo Steel Bars for Hydraulic of Pneumatic Valve Spools and AE Evaluation (유공압 밸브스풀용 Cr-Mo 강봉의 동종재 마찰용접과 AE평가)

  • ;;Oh, S. K.;Jang, H. K.
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.103-112
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    • 1995
  • This study was performed to optimize friction welding conditions of Cr-Mo steel bars used for hydraulic of pneumatic valve spools and to realize the real-time evaluation of weld quality by acoustic emission method. SNCM220, SCM435, SCAM645, and SCM415 steel bars were tested to find optimum conditions of friction welding. Auantitative equations which exhibit the relations of tensile strength, elongation, reduction of area and energy absorption with friction heating time were obtained by the experiment. Acoustic emission was also performed in the friction weldig process, and the real-time evaluation was enabled to find the optimum range of weld strength. Finally, the strength and toughness of welded joints were interpreted by the sem analysis of tensile fracture surfaces.

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Nanocrystallization of Metallic Powders during High Pressure Torsion Processing (금속분말의 고압비틀림 성형시 나노결정화)

  • Yoon, Seung-Chae;Kwak, Eun-Jeong;Kim, Taek-Soo;Hong, Sun-Ig;Kim, Hyoung-Seop
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.360-363
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    • 2007
  • Microstructure and microhardness of metallic powders of pure copper were studied after high pressure torsion(HPT) processing with 10 turns of die rotation and high pressure of 6 GPa. The grain size of copper decreases drastically after HPT and reaches nanometer size ranges. During HPT, the hardness of consolidates of copper powders increases with increasing the temperature of HPT processing. Examinations of the fracture surfaces indicated evidence of ductile fracture. The results proved that HPT of copper powders has a beneficial effect for homogeneous deformation with reducing grain size.

Mechanical Properties and Fracture Behavior of Cylindrical Shell Type for Unidirectional CFRP Composite Material under Tension Load (원통형 셀 구조를 갖는 한방향 CFRP 적층 복합재료의 정적인장파괴거동)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.273-278
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    • 1998
  • In this paper, basic micro-mechanical properties of unidirectional CFRP composite shell such as bonding strength, fiber volume fraction and void fraction are measured and tensile strength test is performed with a fixture. And then fracture surfaces are observed by SEM. In case of basic micro-mechanical properties, bonding strength is reduce with decreasing of radius of each ply in a shell for the effect of residual stress, fiber volume fraction is smaller than plate, and void fraction is vise versa. For these reason, tensile strength of shell is smaller than plate fabricated with same prepreg. For failure mode shell has many splitted part along its length, and it is assumed that this phenomenon is caused by the difference of bonding strength for residual stress.

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