• Title/Summary/Keyword: fraction nonconforming

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Estimation and Application of Binomial Confidence Interval for Nonconforming Proportions (부적합품률의 이항 신뢰구간 추정 및 응용)

  • Choi, Sung-Woon;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.9 no.4
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    • pp.143-147
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    • 2007
  • This paper presents various interval estimation methods of binomial proportion for small n in multi-product small volume production and extremely small ^P like PPM or PPB fraction of defectives. This study classifies interval estimation of binomial proportion into three categories such as exact, approximate, Bayesian methods. These confidence intervals proposed in this paper can be applied to attribute process capability and attribute acceptance sampling plan for PPM or PPB.

A Survey on The Economic Design of Control Chart in Small Process Variation (미세공정변동에서 관리도의 경제적 설계를 위한 조사연구)

  • Kim, Jong-Gurl;Um, Sang-Joon;Kim, Hyung-Man
    • Proceedings of the Safety Management and Science Conference
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    • 2013.04a
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    • pp.533-546
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    • 2013
  • 이 논문은 미세공정변동에서 극소불량을 감지하는 관리도의 경제적 설계를 개발하기 위한 조사연구이다. 일반적인 관리도의 설계는 통계적 설계와 경제적 설계로 구분할 수 있다. 공정의 변동 원인에 따라 샘플의 간격(h), 샘플의 크기(n), 관리한계선(k) 등의 설계 모수를 최적접근방법으로 결정을 하는 경제적 설계의 모델을 조사하였다. 관리도의 경제적 설계는 공정의 관리이상상태를 효율적으로 감지하여 관리상태로 정상화 시키는 것에 대한 공정의 개선비용과 기대품질비용을 절약 할 수 있는 최적설계 방안이다. 그리고 Shewhart 관리도의 X-bar 통계량으로 극소불량을 검출 하는것에 한계가 있기 때문에 Zp 통계량과 분포를 설계하여 극소불량을 빠르게 감지할 수 있는 Zp 관리도의 설계를 적용하고, 미세공정변동을 정확하게 감지할 수 있는 CUSUM 관리도를 동시에 적용하였다. 따라서, 미세공정변동과 극소불량을 동시에 관리 할 수 있는 Zp-CUSUM 관리도의 통계적 설계 구조를 체계화 하였으며, 기존의 경제적 설계의 모델을 비교 분석하여 새로운 경제적 설계에 대한 모델을 제안하고자 한다.

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Performance of CCC-r charts with bootstrap adjusted control limits (붓스트랩에 기초하여 조정한 관리한계를 사용하는 CCC-r 관리도의 성능)

  • Kim, Minji;Lee, Jaeheon
    • The Korean Journal of Applied Statistics
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    • v.33 no.4
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    • pp.451-466
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    • 2020
  • CCC-r chart is effective for high-quality processes with a very low fraction nonconforming. The values of process parameters should be estimated from the Phase I sample since they are often not known. However, if the Phase I sample size is not sufficiently large, an estimation error may occur when the parameter is estimated and the practitioner may not achieve the desired in-control performance. Therefore, we adjust the control limits of CCC-r charts using the bootstrap algorithm to improve the in-control performance of charts with smaller sample sizes. The simulation results show that the adjustment with the bootstrap algorithm improves the in-control performance of CCC-r charts by controlling the probability that the in-control average number of observations to signal (ANOS) has a value greater than the desired one.

Exponentially Weighted Moving Average Chart for High-Yield Processes

  • Kotani, Takayuki;Kusukawa, Etsuko;Ohta, Hiroshi
    • Industrial Engineering and Management Systems
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    • v.4 no.1
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    • pp.75-81
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    • 2005
  • Borror et al. discussed the EWMA(Exponentially Weighted Moving Average) chart to monitor the count of defects which follows the Poisson distribution, referred to the $EWMA_c$ chart, as an alternative Shewhart c chart. In the $EWMA_c$ chart, the Markov chain approach is used to calculate the ARL (Average Run Length). On the other hand, in order to monitor the process fraction defectives P in high-yield processes, Xie et al. presented the CCC(Cumulative Count of Conforming)-r chart of which quality characteristic is the cumulative count of conforming item inspected until observing $r({\geq}2)$ nonconforming items. Furthermore, Ohta and Kusukawa presented the $CS(Confirmation Sample)_{CCC-r}$ chart as an alternative of the CCC-r chart. As a more superior chart in high-yield processes, in this paper we present an $EWMA_{CCC-r}$ chart to detect more sensitively small or moderate shifts in P than the $CS_{CCC-r}$ chart. The proposed $EWMA_{CCC-r}$ chart can be constructed by applying the designing method of the $EWMA_C$ chart to the CCC-r chart. ANOS(Average Number of Observations to Signal) of the proposed chart is compared with that of the $CS_{CCC-r}$ chart through computer simulation. It is demonstrated from numerical examples that the performance of proposed chart is more superior to the $CS_{CCC-r}$ chart.