• Title/Summary/Keyword: foundry sand

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Properties of the Concrete using the Waste Foundry Sand Powder by Cement Replacement (폐주물사 미분말을 시멘트 대체재료로 사용한 콘크리트의 특성)

  • Woo Jong-Kwon;Ban Joo-Hwan;Ryu Hyun-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.57-61
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    • 2006
  • Waste foundry sand of industrial waste which is happening by vast quantity according to fast development of industry has much the occurrence amount and processing method is depended on reclamation, and is using by fine aggregate for construction by recycling method among others. In this research Waste foundry sand powder into cement replace fare use possibility availability judge wish to Slump and air content decreased the replacement ratio increases by concrete special quality that do not harden according to experiment result, and unit capacity mass and bleeding increased the replacement ratio increases. Hardening concrete intensity special quality displayed strength improvement to replacement ratio 20%, and tendency that watertightness increases most in replacement ratio loft in watertight property appear. Considering the strength and watertight properties, the adequate usage of waste foundry sand powder is the 10% of replacement ratio.

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An Experimental Study on the Freeze-Thaw Resistance of Concrete Incorporating Waste Foundry Sand (폐주물사를 혼입한 콘크리트의 동결-융해 저항성에 관한 실험적 연구)

  • 윤경구;이주형;홍창우;박제선
    • Magazine of the Korea Concrete Institute
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    • v.10 no.4
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    • pp.153-161
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    • 1998
  • Concrete structures has been deteriorated by and freezing the thawing due to temperature gap. This study was conducted to evaluate durability of concrete which are increasingly demanded recently. Therefore the research of durability must be executed for application of waste foundry sand concrete real structures. Concrete durability properties incorporating waste foundry sand was performed with the variable of W/C ratio. Sand/Waste foundry sand ratio and Air entrainment-Non air entrainment. Cylinder specimens were made and subjected to freezing and thawing cycle at -18$^{\circ}C$ and 4$^{\circ}C$. Dynamic modulus of elasticity were evaluated as F/T cycle increase. The results show that strength of concrete is increased the W/C ratio decrease, the Sand/Waste foundry sand ratio increases when the concrete contains AE agent and decreasing W/C ratio and AE concrete makes improved resistance of freezing and thawing improved. Especially, resistance of freezing and thawing is improved by Fine aggregate/Waste foundry sand ratio which is 50%, 25%, 0% in a row. Therefore it is turn out the waste foundry sand could be applied to concrete from the experiment.

Engineering Properties of Flowable Fills with Various Waste Materials

  • Lee, Kwan-Ho;Lee, Byung-Sik;Cho, Kyung-Rae
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.2
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    • pp.105-110
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    • 2008
  • Flowable fill is generally a mixture of sand, fly ash, a small amount of cement and water. Sand is the major component of most flowable fill with waste materials. Various materials, including two waste foundry sands(WFS), an anti-corrosive waste foundry sand and natural soil, were used as a fine aggregate in this study. Natural sea sand was used for comparison. The flow behavior, hardening characteristics, and ultimate strength behavior of flowable fill were investigated. The unconfined compression test necessary to sustain walkability as the fresh flowable fill hardens was determined and the strength at 28-days appeared to correlate well with the water-to-cement ratio. The strength parameters, like cohesion and internal friction angle, were determined for the samples prepared by different curing times. The creep test for settlement potential was conducted. The data presented show that by-product foundry sand, an anti-corrosive WFS, and natural soil can be successfully used in controlled low strength materials(CLSM), and it provides similar or better properties to that of CLSM containing natural sea sand.

Recycling of $CO_2$-Silicate Bonded Sand

  • Kwon, Hyuk-Moo;Lee, Seoung-Won
    • Resources Recycling
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    • v.5 no.1
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    • pp.9-13
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    • 1996
  • Once-used $CO_2$-silicate bonded sand from domestic foundry is mostly discarded in a reclaimed land because of its bad collapsibility and reproduction properties. So this causes serious environmental problem. We can get 82% recovery of silica from used sand by scrubbing reclamation process in this research. When we repeat the reclamation-recycling of the foundry sand, artificial silica sand is broken down below 2-cycles, but natural silica sand does not destroyed when used repeatedly more than 10-cycles and have a good property of recycling with little change of its size.

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A study on the Strength Characteristics of Concrete Using Foundry Waste Sand (폐주물사를 사용한 콘크리트의 강도특성에 관한 연구)

  • 최연왕;최재진;김기형;김용직
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.237-240
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    • 1999
  • This study was performed to analyze strength characteristics of concrete using FWS(foundry waste sand), as a way of study for reusing the FWS disused in the foundry as the fine aggregate for concrete. As the experimental results, the slump of concrete showed a decline with the increase of replacement ratio of FWS. The compressive strength of concrete made with FWS 25% replacement river sand showed higher value than that of concrete not containing FWS, but the flexural strength of concrete containing FWS was decreased 21% compared with that of concrete not containing FWS at age of 28days.

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An Experimental Study on the Mortar Using Waste Foundry Sand as Fine Aggregate (잔골재로 폐주물사를 이용한 모르타르의 특성에 관한 실험적 연구)

  • Park Bo-Yeol;Jung Jae-Ho;Ryu Hyun-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.71-75
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    • 2006
  • Problem of the environmental pollution and pollution by vast quantity occurrence of industrial waste by progress of industry is risen recently. Is real condition that waste foundry sand to be industrial waste that happen in casting industry of them has much the occurrence amount and the processing method is depending on most simplicity reclamation and so on. Therefore, by using waste foundry sand in the world by fine aggregate for mortar in recycling side of industrial waste necessity of development for new principal parts aggregate is risen along with rise of aggregate price by exhaustion phenomenon of natrual resources, wish to analyze physical and mechanical properties special quality and foretell practical use possibility availability.

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Fuzzy logic model for the prediction of concrete compressive strength by incorporating green foundry sand

  • Rashid, Khuram;Rashid, Tabasam
    • Computers and Concrete
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    • v.19 no.6
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    • pp.617-623
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    • 2017
  • This work is conducted with the aim of using waste material to reserve the natural resources. The objective is accomplished by conducting experimentation and verify by modeling based on fuzzy logic. In experimentation, concrete is casted by using natural/river sand as fine aggregate and termed as control specimen. Natural sand is conserved by replacing it with used foundry sand (UFS) by an amount of 10, 20 and 30% by weight. Fresh and hardened properties of concrete are investigated at different ages. It is observed that compressive strength and modulus of elasticity reduced with the increase in amount of UFS. Furthermore, concrete compressive strength is predicted by using fuzzy logic model and verified at different replacement ratio and age with experimental observations.

Fundamental Properties of Mortar and Concrete Using Waste foundry Sand

  • Moon Han-Young;Choi Yun-Wang;Song Yong-Kyu;Jeon Jung-Kyu
    • Journal of the Korea Concrete Institute
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    • v.17 no.1 s.85
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    • pp.141-147
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    • 2005
  • The development of automobile, vessel, rail road, and machine industry leads an increase of foundry production used as their components, which cause a by-product, waste foundry sand (WFS). The amount of the WFS produced in Korea is over 700,000 tons a year, but most WFS has been buried itself and only $5{\~}6\%$ WFS is recycled as construction materials. Therefore, it is necessary for most WFS to research other ways which can be used in a higher value added product. The study on recycling it as a fine aggregate for concrete or green sand has been in progress in America and Japan since 1970s and 1980s respaectively. In this study, two types of WFS were used as a fine aggregate for concrete. Nine types of concrete aimed at the specified strength of 30 MPa were mixed with washed seashore coarse sand in which salt was removed, and WFS and then appropriate mixture proportion of concrete was determined. Moreover, basic properties such as air contents, setting time, bleeding, workability and slump loss of the fresh concrete with WFS were tested and compared with those of the concrete mixed without WFS. In addition, both compressive strength of hardened concrete at each ages and tensile strength of it at the age of 28 days were measured and discussed.

The Utilization of Waste Foundry Sand as Backfill Material for Underground Electric Utility Systems (방식사의 지중 전력설비 되메움재로의 활용성 평가)

  • 이대수;홍성연;김경열;상현규
    • Journal of the Korean Geotechnical Society
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    • v.19 no.1
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    • pp.201-207
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    • 2003
  • In this paper, the utilization of waste foundry sand produced in the molding process is studied as a backfill material for underground electric utility systems such as concrete box structures and pipe lines for power supply. The physical, chemical and thermal properties for waste foundry sand are investigated far mechanical stability, environmental hazard and power transmission capacity Also its properties are compared with those of the natural river sand. The test results show that waste foundry sand can be utilized for underground concrete box structures as a backfill material; however, it can not be applied to underground pipe lines due to high thermal resistivity or low power transmission capacity.