• Title/Summary/Keyword: foundry

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A Study on Gasification Reaction and Strength of Foundry Coke and Lump Anthracite Coal (주물용 코우크스와 무연괴탄의 가스화 반응과 강도에 관한 연구)

  • Cho, Nam-Don;Kim, Jong-Hoon
    • Journal of Korea Foundry Society
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    • v.9 no.3
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    • pp.247-256
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    • 1989
  • The gasification reaction rates by $CO_2$ in $CO/CO_2/N_2$ of various compositions in the temperature range of $900-1200^{\circ}C$ were measured for foundry coke and anthracite lump. The data for the rates was analyzed with Langmuir-Hinshelwood rate equations for the gasification of carbonaceous specimens. The values of the apparent activation energies of the reactions obtained from these data were ranged to be 47-99 and 73-128Kcal/mol respectively for foundry coke and for anthracite lump. The major contribution to decrease in tensile strength was shown to be attributable to the enlarging of the macropores in the coke and that of crack in the anthracite lump. Under the same experiment of the gasification of foundry coke, the rate of form coke was increasing as the addition of $Fe_2O_3$ increases.

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A Study on the Improvement for Mixing Conditions of Foundry Sand by Orthogonal Array (직교표에 의한 주물사 배합조건의 개선)

  • 이상도;권영일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.4 no.5
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    • pp.1-10
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    • 1981
  • The purpose of this study is to cut down cost of production and improve the productivity of industry through quality improvement of castings and reduction of defectives by applying the experimental design to the foundry sand mixing operation done at molding department in the foundry. Among the related foundry sand mixing factors which have an effect on casting the experiment of which factors have a dominant effect on quality improvement was performed between two different levels by means of "$2^n$ type orthogonal array." The results cail be summarized as follows ; (1) The optimum conditions per each foundry sand mixing between two different levels proved to be such as $A_2$(used sand) : 24 unit (172.8kg), $B_2$(unused sand ) : 2 unit (15.0kg), $C_2$(binder) : 2.5 unit (4.4kg). $D_2$(addition agent) : 1 unit(1.4kg) and $F_1$(moisture) : 7.4%(14.6kg). (2) As a result of the application of experimental design, the fraction defective during the foundry sand mixing operation turned out to be reduced front 6.6% to 2.04%. (3) For the purpose of cost-down, It was found that the optimum level decision of foundry sand mixing for various castings is required to be made by means of experimental design.al design.

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Application of Waste Foundry Sand for Concrete-Based Products of Low Water Ratio (낮은 물비를 갖수용성 합성 절삭유의 재사용을 위한 한외여과 연구는 콘크리트 제품에 대한 폐주물사의 적용)

  • Kim, Jin-Man;Cho, Sung-Hyun;Kwak, Eun-Goo
    • Clean Technology
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    • v.8 no.3
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    • pp.129-139
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    • 2002
  • This is the study for recycling waste foundry sand. Authors studied about main subject of grading of aggregate and three experimental items such as physical properties of waste foundry sand, optimum grading for concrete products of low water ratio, and quality variations of concrete products according to substitution proportion of fine aggregate as waste foundry sand. We were convinced of following results by experimental study. The first was that waste foundry sand was not fit as the aggregate for concrete because of bad qualities such as grading, unit weight, solid volume and passing 0.08 mm seive, so it is proper to composition using with other fine aggregetes. The second was that optimum grading is fineness modulus of 2.77 to 3.28 And the last is that optimum condition about substitution proportion as waste foundry sand is 10% fine aggregate.

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Mechanism of TCE Removal with Foundry Sands and Design of Permeable ]Reactive Barriers (주물사의 TCE 제거 메커니즘과 반응벽체에의 적용가능성)

  • ;Benson, Craig H
    • Journal of the Korean Geotechnical Society
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    • v.18 no.5
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    • pp.143-157
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    • 2002
  • Batch and column tests were conducted with common groundwater contaminants (i.e., trichloroethylene) to determine transport parameters and reactivity of the foundry sands. The reactivities of foundry sands for common groundwater contaminants are comparable to or slightly higher than those for Peerless iron a common medium used in permeable reactive barriers. In addition, the TOC and clay in foundry sands can significantly retard the movement of target contaminants, which may result in lower effluent concentrations of contaminants due to biodegradation. In general, permeable reactive barriers with the thickness of 1m can be constructed with many foundry sands to treat typical groundwater comtaminants provided the zero-valent iron content in the foundry sand is higher than 1%.

Preliminary Study for Optimum Mix Design of Concrete Incorporating Waste Foundry Sand (폐주물사를 혼입한 콘크리트의 최적배합설계를 위한 기초적 연구)

  • Park, Je-Seon;Kim, Tae-Kyung
    • Journal of Industrial Technology
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    • v.16
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    • pp.25-30
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    • 1996
  • The waste foundry sand might be recycled in concrete, resulting in energy saving and environmental protection. An half Factorial Experiments were performed with the variables of W/C ratio, S/A, Sand/Waste foundry sand ratio and Slump as a preliminary study for optimum mix design of concrete. The results show that then W/C ratio is the most important factor to the concrete strength. The substitute of waste foundry sand up to 30% has little influence, saying that it can substitute the fine aggregate without damaging the concrete properties.

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