• 제목/요약/키워드: forming amount

검색결과 494건 처리시간 0.027초

차체판넬 프레스 성형공정의 평면변형해석 (Plane-Strain Analysis of the Stamping Process of Auto-Body Panel)

  • 전기찬;이항수;유동진;이정우;김충환
    • 대한기계학회논문집
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    • 제16권10호
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    • pp.1853-1860
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    • 1992
  • 본 연구에서는 평면변형을 가정할 수 있는 부품을 대상으로 하여 성형에너지 최소화 기법을 사용하여 계산속도가 빠르고, 설계된 금형의 CAD 데이터로부터 직접 변 형해석이 가능하며 금형 설계자들이 용이하게 사용할 수 있는 2차원적인 해석을 연구 하였다.

나선형 증기 발생기 튜브의 정밀성형을 위한 스프링백 제어 연구 (A Study on the Control of Spring Back for the Precision Forming of the Steam Generator Helical Tube)

  • 서영성;김용완;김종인
    • 소성∙가공
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    • 제11권3호
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    • pp.238-245
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    • 2002
  • The spring back taking place after the coiling process of steam generator tube leads to the dimensional inaccuracy. In order to reduce the spring back, tension force was applied to the one end of the tube during forming. In this work, parametric study using FEM was performed to find the appropriate magnitude of tension force. The force that induces minimum spring back was found by simultaneously taking account if spring back amount, cross-sectional ovality, and thickness of the tube wall after deformation. In addition, stress relieving by heat treatment was also simulated as an alternative to the former method. The latter was found to be more effective under the given constraints.

고강도 강판 성형 공정의 스프링백 제어 (Springback Control in the Forming Processes for High-Strength Steel Sheets)

  • 양우열;이승열;금영탁;황진영;윤치상;신철수;조원석
    • 소성∙가공
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    • 제12권8호
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    • pp.718-723
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    • 2003
  • Tn order to develop springback control technology for high-strength steel sheets, several studies have been conducted: dome stretching test, stepped s-rail forming and springback measurement, and optimally shaped initial blank design. First, to find out the formability of TRIP60, dome stretching test was performed. Next, the stepped s-rail die, which was designed to form a channel type panel with large twist and wall curl, was manufactured and used to evaluate the effect of controlling forming variables, such as blank holding force and flange amount on the springback. Furthermore, new measurement method of the springback was introduced to define wall curl and twist in geometrically complex panels. Finally, the optimally shaped initial blank was employed to verify one of the best ways to control the springback in channel type. high-strength sheet panels.

U-bending에서의 DP780 강판의 스프링백 거동 연구 (Investigation of Springback Behavior of DP780 Steel Sheets after the U-bending Process)

  • 최민국;허훈
    • 소성∙가공
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    • 제21권6호
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    • pp.384-388
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    • 2012
  • Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

냉간 가공용 인산염 피막처리의 저온화에 관한 연구 (A Study on Low Temperature Phosphating for Cold Forming)

  • 이만식;정충택;이광호;김준호;이근대;홍성수
    • 한국표면공학회지
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    • 제35권5호
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    • pp.279-288
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    • 2002
  • Zinc phosphating for cold forming of steel was studied with emphasis on decreasing phosphating temperature. To lower phosphating temperature, some techniques, such as adding Cu ion into bath, using activator in the form of pre-dip, and aeration in bath, instead of using conventional accelerator, namely oxidizing agent, have been tried. It was revealed that phosphating, leading to coatings of Improved uniformity and fine crystal size, can be carried out using above techniques at lower temperature ($55^{\circ}C$) compared to conventional phosphating temperature ($80 ~ 90^{\circ}C$ ). Under present condition, it was seen that optimum concentrations of Cu ion in phosphating bath and activator in pre-dip are 0.015% (w/w) and 2.0 g/1, respectively. The coating weight was within the range of 15 ~ 20 g/$\m^2$. When lubricant was applied into phosphating coatings, the amount of lubricating component (total soap) was found to be 6 ~ 10 g/$\m^2$ and the lubricated panel revealed excellent lubricating properties.

지유탕가(地楡湯加) 지실(枳實)이 생쥐의 면역반응(免疫反應)에 미치는 영향(影響) (Effects of Jiyutang with Fructus Immaturus Ponciri on the immune response in the Mouse)

  • 송채석;박은정;정규만
    • 대한한방소아과학회지
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    • 제6권1호
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    • pp.15-32
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    • 1992
  • This study was done to know the effect of Giyuetang on the inflammatory response, contact hypersensitivity (CH), and rosette forming capacity of spleen cells. The effects of Jiyutang with Fructus Immaturus Ponciri on the inflammatory response were evaluated by measuring the production of such reactive oxygen intermediate(ROI) as $O_2^-$ and $H_{2}O_2$ in the peritoneal neutrophils and macrophages. The effects of Jiyutang with Fructus Immaturus Ponciri on the CH were evaluated by checking the ear swelling response against dinitrofluorobenzene(DNFB). The administration of Jiyutang with Fructus Immaturus Ponciri on the mouse decreased the amount of ROI in both neutrophils and macrophages. Jiyutang with Fructus Immaturus Ponciri depressed CH without affecting the rosette forming capacity of spleen cells. The results of this study showed that Jiyutang with Fructus Immaturus Ponciri might have anti-inflammatory effects by decreasing the amounts of ROI in the phagocytes and suppressing the CH, without affecting the rosette-forming capacity of spleen cells.

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냉간 가공용 인산염 피막처리의 저온화에 관한 연구 (A Study on Low Temperature Phosphating for Cold Forming)

  • 이만식;정충택;이광호;김준호;이근대;홍성수
    • 한국표면공학회지
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    • 제36권1호
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    • pp.59-68
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    • 2003
  • Zinc phosphating for cold forming of steel was studied with emphasis on decreasing phosphating temperature. To lower phosphating temperature, some techniques, such as adding Cu ion into bath, using activator in the form of pre-dip, and aeration in bath, instead of using conventional accelerator, namely oxidizing agent, have been tried. It was revealed that phosphating, leading to coatings of improved uniformity and fine crystal size, can be carried out using above techniques at lower temperature (55$^{\circ}C$) compared to conventional phosphating temperature ($80∼90^{\circ}C$). Under present condition, it was seen that optimum concentrations of Cu ion in phosphating bath and activator in pre-dip are 0.015 % (w/w) and 2.0 g/1, respectively. The coating weight was within the range of $\15∼20 g/m^2$. When lubricant was applied into phosphating coatings, the amount of lubricating component (total soap) was found to be$ 6∼10 g/\m^2$ and the lubricated panel revealed excellent lubricating properties.

자유단조공정에서 기공폐쇄 예측을 위한 유한요소해석 (FEM Analysis for the Prediction of Void Closure On the Open Die Forging Process)

  • 민규영;임성주;최호준;최석우;박용복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.71-74
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    • 2008
  • In order to resolve the problems which appear after the clean large ingot production process, the impurities which are involved in the steel smelting process should be removed by developing cleaner materials. Through the rationalization of cogging process that is the first forging process of large ingot the quality is to be improved. For the sake of the optimization of an open die forging process and the improvement of the subject matter frequency ratio, a hazard precise die forging process must be developed and a Near Net Shape Forming accomplished. As a result, energy can be reduced by minimizing an after control process. In order to produce large axes and other forming parts, processing techniques are to be developed. In this context, this paper is a study about a reduction ratio, dies width ratio and rotary angles, the amount of overlap, and intends to analysis cogging processes, utilizing Deform-3D cogging module

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굴착복구용 속경성 경량기포 시멘트 모르타르의 최적 배합 도출을 위한 기초 물성 연구 (Optimized mix design of rapid-set lightweight-formed mortar for backfill)

  • 안지환;전성일
    • 한국도로학회논문집
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    • 제19권1호
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    • pp.1-9
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    • 2017
  • PURPOSES : The objective of this study is to develop an optimized method of mix design for rapid-set lightweight-formed mortar mix. To achieve this objective, the workability, setting time, and compressive strength of mixes under various conditions of mix design were evaluated. METHODS : The water-bonder ratio, fly-ash substitution ratio, and forming agent injection amount were selected as design variables in the study. The fluidity, setting time, density, and strength of the mortar mix were considered as major evaluation criteria of the mixture, and were subsequently utilized to evaluate the characteristics of the mortar mix under various conditions. RESULTS : The observations made from the mix design process are as follows: 1) the air content and fluidity increase as the forming agent ratio and forming agent ratio increase, respectively; 2) the maximum air content is approximately 20%; 3) the accelerating agent decreases the fluidity of the mortar mix by 15% on average; 4) the forming agent injection ratio and fly-ash substitution ratio yield significant effects on the initial and final set times of the mortar mix; 5) as the forming agent injection ratio and fly-ash substitution ratio increase, the compressive strength of the mortar mix decreases; and 6) the 28-day compressive strengths of the forming agent injection ratio and fly-ash substitution ratio yield the most significant effects. CONCLUSIONS : It is concluded that the governing design variables for the rapid-set lightweight-formed mortar mix are the forming agent injection ratio and fly-ash substitution ratio.

객체지향분석에 의한 중소형 조선소 선체외판 생산설비 계획에 관한 연구 (A Draft of Hull Piece Fabrication Line for Small and Medium Sized Shipyards by Object Oriented Analysis)

  • 박명규;문귀호;김원돈
    • 한국항해학회지
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    • 제23권1호
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    • pp.29-43
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    • 1999
  • The production process of the compound-curved hull plates includes hull design, definition, fairing, modeling, lofting, cutting, and forming in sequence. Traditional fabrication methods and shop environment caused low level to productivity in medium and small sized shipyards. The most effective solution to solve those problems is to rationalize the layout of facilities. For the well-balanced development of domestic shipbuilding industry, it is urgently required to reduce the gap between modernized large sized shipyards and traditional small and medium sized shipyards in production technologies and efficiencies. For the efficient and accurate hull piece forming, all information from design to forming should be clarified and organized in a systematic manner. Thus, management of the information plays an important role in the computerized and automated of hull piece forming. The object of this paper is to survey the status of the field, to find out the feasibility and to introduce a draft of hull piece fabrication line for small and medium sized shipyards. The development of required system follows the object oriented technology to extend to simulation based system for carrying out physical product flow and facilities layout analysis. It is feasible to operate such a modernized facility for a group of small and medium shipyards who are unable to have each of their own facility because of its large amount of initial investment and insufficient work load.

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