• 한국기계가공학회지
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• 제20권7호
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• pp.15-24
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• 2021

In this paper, to analyze the types of surface morphology error according to factors that cause machining error, the experiments were conducted in the ultra-precision diamond machine using a diamond tool. The factors causing machining error were classified into the pressure variation of compressed air, external shock, tool errors, machining conditions (rotational speed and feed rate), tool wear, and vibration. The pressure variation of compressed air causes a form accuracy error with waviness. An external shock causes a ring-shaped surface defect. The installed diamond tool for machining often has height error, feed-direction position error, and radius size error. The types of form accuracy error according to the tool's errors were analyzed by CAD simulation. The surface roughness is dependent on the tool radius, rotational speed, and feed rate. It was confirmed that the surface roughness was significantly affected by tool wear and vibration, and the surface roughness of Rz 0.0105 ㎛ was achieved.

• 한국정밀공학회지
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• 제19권6호
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• pp.77-85
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• 2002

An analysis method which calculates corrective machining information for improving the motion accuracy of linear motion guide Is proposed in this paper. The method is composed of two algorithms. One is the algorithm fur prediction of the motion errors from rail form error. The other is the algorithm for prediction of rail form error from the motion errors of table. Transfer function is utilized in each algorithm, which represents the ratio of bearing reaction force variation to unit magnitude of spatial frequencies of raid from error. As the corrective machining information is acquired from the measured motion errors of table, the method has a merit not to measure rail form error directly. Validity of the method is verified both theoretically and experimentally. By applying the method, linear motion error of test equipment is reduced from 5.97$\mu$m to 0.58$\mu$m, and reduced from 32.78arcsec to 6.21 arcsec in case of angular motion error. From the results, it is confirmed that the method is very effective to improve the motion accuracy of linear motion guide.

• 한국정밀공학회지
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• 제19권10호
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• pp.195-201
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• 2002

This paper deals with the precision grinding for aspherical surface of optical parts. A parallel grinding method using the spherical wheel was suggested as a new grinding method. In this method, the wheel axis is positioned at a $\pi$/4 from the Z-axis in the direction of the X-axis. An advantage of this grinding method is that the wheel used in grinding achieves its maximum area, reducing wheel wear and improving the accuracy of the ground mirror surface. In addition, a truing by the CG (curve generating) method was proposed. After truing, the shape of spherical wheel transcribed on the carbon is measured by the Form-Talysurf-120L. The error of the form in the spherical wheel which is the value ${\Delta}x$ and $R{^2}{_y}$ inferred from the measured profile data is compensated by the re-truing. Finally, in the aspherical grinding experiment, the WC of the molding die was examined by the parallel grinding method using the resin bonded diamond wheel with a grain size of ＃3000. A form accuracy of 0.16${\mu}m$ P-V and a surface roughness of 0.0067${\mu}m$ Ra have been resulted.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1811-1815
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• 2003

Investigated is the relationship between tool deflection and geometrical accuracy in side wall machining. Form error is predicted directly from the tool deflection without surface generation. Developed model can predict the surface form error about three hundred times faster than the previous method. Cutting forces and tool deflection are calculated considering tool geometry, tool setting error, and machine tool stiffness. The characteristics and the difference of generated surface shape in up milling and down milling are discussed. The usefulness of the presented method is verified from a set of experiments under various cutting conditions generally used in die and mold manufacture. This study contributes to real time surface shape estimation and cutting process planning for the improvement of geometrical accuracy.

• 대한치과보철학회지
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• 제29권2호
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• pp.59-66
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• 1991

This study was designed to investigate the marginal accuracy of resin temporary crown with different matrix in indirect technique. Matrices were made from irreversible hydrocolloid impression material, putty type of vinyl polysiloxane silicone rubber and vacuum formed plastic sheet. The marginal discrepancies of the temporary crowns were measured using a measuring microscope. The obtained results were as follows 1. The marginal accuracy temporary crown using vinyl polysiloxane silicone rubber or vacuum formed plastic form was better than that of the temporary crown using irreversible hydrocolloid impression material. 2. The marginal accuracies of the temporary crown using the irreversible hydrocolloid impression material and putty type of the vinyl polysiloxane silicone rubber obtained the best results at the distal measuring point. 3. The vacuum formed plastic form was recorded a more acceptable marginal accuracy at the distal and mesial measuring points.

• 한국정밀공학회지
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• 제17권4호
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• pp.129-134
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• 2000

This paper presents the development of ultra-precision machining process of large aspheric aluminum mirrors with a maximum diameter of 620 mm. An ultra-precision machine, "Nanoturn60", developed by Daewoo Heavy Industries Ltd. is used for machining and motion errors of the machine are compensated by using the FTS developed by IAE(Institue for Advanced Engineering) during the machining process. To check the form accuracy of machined aspheric surfaces, on-machine form measurement system is developed. This measurement system consists of air bearing touch probe, straight edge, and laser sensor. With in-process error compensation by FTS(Fast Tool Servo), aspheric mirrors with the from accuracy of submicron order are obtained. obtained.

• 대한조선학회지
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• 제18권1호
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• pp.9-18
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• 1981

The wave-pattern analysis has been one of important research tools in the towing tank, and applied for hull form design. The longitudinal-cut method of Newman and Sharma is adopted in KRIS deep towing tank. Instrumentations and data acquisition systems are developed for that. Local effects and truncation effects are estimated by using calculated wave patterns of simple source distributions. Wigley model of 2m is used to check the accuracy of the whole system. Cut positions and truncation points are changed to investigate characteristics of the wave-pattern analysis. Coefficients of wave-pattern resistance are low-estimated in comparison with those of Maruo and Ikehata. The general quality of the system is very good, but some more efforts to increase the accuracy are required. Two full-form models(one basic form, the other with bulbous bow) are tested to show high application-possibilities of the wave-pattern analysis for the hull form design.

• 대한조선학회지
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• 제21권3호
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• pp.1-10
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• 1984

The computer programs of effective horsepower estimation of small fishing boat were developed, which was based on the statistical analysis of model test results. From the EHP estimation by these program and experimental model tests of practical fishing boats, the estimation accuracy was verified with maximum deviation of about 10 percent. Also, the EHP estimation accuracy was practically applied to initial design of four small fishing boats, and after the tank tests, the EHP reduction of the order of 15 to 25 percent was confirmed, as compared with existing ships. Moreover, a computer aided design procedure of fishing boat's hull form has been proposed in this study. The practical use of this procedure of fishing boat's hull form has been proposed in this study. The practical use of this procedure was demonstrated with the hull form design results of several fishing boats.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.1055-1056
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• 2012

• 한국생산제조학회지
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• 제19권4호
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• pp.427-433
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• 2010

With recent increased demand for reverse engineering in dental machining, the 3D laser scanner is widely used for inspection of artificial pontic. In order to overcome the optical drawback of laser scanner, such as irregular scatter, direction of beam, and the influence of surface integrity, it is developed in this study a new 3D measuring system for artificial pontic using spherical coordinate system mechanism by point laser sensor, which keeps the direction of beam normal to surface consistently. The comprehensive integrated system is established to evaluate the improvement of accuracy with data acquisition system. The experimental results for measuring a master ball and pontic models shows the excellent form accuracy and repeatability compared with conventional apparatus. Also, these results shows the possibility to apply this system for the measuring purpose within 0.05mm accuracy of pontic at the sharp edge or margin contour, which was difficult to measure at the conventional systems.