• Title/Summary/Keyword: form the coating material

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The Effects of Surface Coating Material for Aluminum Form on Surface Quality of the Concrete (알루미늄 거푸집 표면코팅재가 콘크리트 표면품질에 미치는 영향)

  • Han, Cheon-Goo;Park, Jae-Soon
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.3
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    • pp.57-64
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    • 2010
  • This study is to analyze the effects of aluminum form surface coating material on surface quality of concrete. When observing the surface quality of concrete affected by the change of aluminum form surface coating material, in general, as the number of use of the coating material increased, the surface quality of concrete decreased and good surface quality was shown in plywood (hereinafter PW). For epoxy (hereinafter EP) resin, when applying form remover, good surface quality was shown. For the surface roughness of concrete by the application form oil of form remover and the number of use of the coating material, as the number of use increased, highest surface roughness value was shown which meant the leveling was bad, but the surface roughness value in EP and PW was the lowest. Just for EP, when applying form remover, surface roughness value was low. For the number of void for concrete by the application of form remover and the number of use of the coating material, In general, the number of void which was generated when applying form oil the remover decreased.

Cause of Surface voids in Concrete Attached to an Aluminum Form, and Measures for Prevention

  • Noh, Sang-Kyun;Lee, Seung-Hoon;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.5
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    • pp.457-464
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    • 2013
  • Traditionally, the material used for the form in reinforced concrete construction has been wood or steel. But recently, aluminum forms have been widely used in wall structures such as apartment buildings. Aluminum is light, easy to handle, and economically advantageous, but the hydrogen gas created due to its reaction with the alkali component in concrete gives rise to air pockets on the concrete's surface, and deteriorates the surface's finishability. In this research, to determine the influence of aluminum material on concrete, the cement paste W/C and its chemical reactivity in alkali and acid solution were analyzed. As a prevention plan, the influence of the number of applications of calcium hydroxide and various surface coating materials was analyzed. Through the analysis, it was found that the surface voids on the aluminum form are the result of the reaction of hydrogen gas with an alkali such as $Ca(OH)_2$. This can be prevented by the surface treatment of $Ca(OH)_2$, separating material and coating material. However, poor surface form and damages to the form are expected to cause quality degradation because of the aluminum-concrete interaction. Therefore, thorough surface treatment, rather than the type of separating material or coating material, is considered the most important target of management.

The mold form coating material research for the exposure concrete surface control (노출콘크리트 표면처리를 위한 거푸집 코팅재료 연구)

  • Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.5
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    • pp.137-143
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    • 2010
  • This research is a comparative analysis of the surface gloss of concrete depending on the coating material added to the cast, and includes analyses of the surface gloss of specimens made of cement mortar, with and without the addition of superplasticizer. In terms of coating material, the 7th material, which is part of a liquid packaging material, was shown to have the highest gloss, and was followed by the 3rd material, which uses transparent film. As the level of gloss is shown to vary depending on the material used for the coating film, it can be interpreted that the surface gloss can differ depending on surface particles and chemical composition factors. To make a concrete surface smooth, it is more effective to use a coating material with impermeability and a highly dense surface.

Quality Changes in Concrete According to the Number of Use of Aluminum Form Surface Coating Material (알루미늄 거푸집 표면코팅재의 전용횟수에 따른 콘크리트의 품질변화)

  • Lee, Il-Sun;Park, Byung-Kwan;Baek, Dae-Hyun;Park, Jae-Soon;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.123-126
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    • 2009
  • This study is analyzed the effects of the number of use of aluminum form surface coating material on surface quality of concrete. The results can be summarized as follows. Surface roughness showed larger values with increase in the number of use. Values were larger in UP and AL compared to PE. While found to have bad influence on concrete surface quality, PA and W showed most excellent values for roughness. The number of surface pores increased with increasing number of use, and the number of pores on concrete surface was reduced by applying a remover. In terms of type of surface coating material, PA and W showed smallest number of pores in comparison to PE. In order to comprehensively improve surface quality of concrete, parallel use of PA coating material and remover is deemed most appropriate.

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Fabrication and Microstructure/Properties of Bulk-type Tantalum Material by a Kinetic Spray Process (Kinetic Spray 공정을 이용한 벌크형 탄탈륨 소재의 제조 및 미세조직/물성)

  • Lee, Ji-Hye;Kim, Ji-Won;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.23 no.1
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    • pp.8-14
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    • 2016
  • A bulk-type Ta material is fabricated using the kinetic spray process and its microstructure and physical properties are investigated. Ta powder with an angular size in the range $9-37{\mu}m$ (purity 99.95%) is sprayed on a Cu plate to form a coating layer. As a result, ~7 mm-sized bulk-type high-density material capable of being used as a sputter material is fabricated. In order to assess the physical properties of the thick coating layer at different locations, the coating material is observed at three different locations (surface, center, and interface). Furthermore, a vacuum heat treatment is applied to the coating material to reduce the variation of physical properties at different locations of the coating material and improve the density. OM, Vickers hardness test, SEM, XRD, and EBSD are implemented for analyzing the microstructure and physical properties. The fabricated Ta coating material produces porosity of 0.11~0.12%, hardness of 311~327 Hv, and minor variations at different locations. In addition, a decrease in the porosity and hardness is observed at different locations upon heat treatment.

A Study of Sliding Friction and Wear Properties for PTFE Layer coated on Steel (철강재료위 coating된 PTFE 막층의 미끄럼 마찰마모특성 연구)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.96-103
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    • 2008
  • PTFE is generally utilized as the form of composites with adding various fillers. The purpose of this paper lies on clarifying the friction and wear properties of the PTFE coating layer on steel. Especially, the effects of PTFE powder size for coating and surface roughness of the counter material on the properties are investigated. Sliding friction and wear tests are conducted at several sliding speeds by employing two types of PTFE coating layer using different powder sizes. One type of coating layer is composed of uniform fine powder, whereas the other type is made up of mixture powder of different sizes. As results, it is found that PTFE coating layer are effective to improve the wear resistance and to reduce the friction coefficient. It is clear that PTFE coating layers are abrasively removed by asperities of the counter material during sliding contact. However, PTFE coating layer with uniform fine powder shows somewhat better wear resistance than that with mixture powder of different sizes in low sliding speed region. It can be seen that the wear of the coating layer are drastically reduced because wear fragment from counter material are transferred to the coating layer. On the other hand, friction coefficient is shown not to be directly related with PTFE powder size in coating layer.

Mode III SIFs for interface cracks in an FGM coating-substrate system

  • Monfared, Mojtaba Mahmoudi
    • Structural Engineering and Mechanics
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    • v.64 no.1
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    • pp.71-79
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    • 2017
  • In this study, interaction of several interface cracks located between a functionally graded material (FGM) layer and an elastic layer under anti-plane deformation based on the distributed dislocation technique (DDT) is analyzed. The variation of the shear modulus of the functionally graded coating is modeled by an exponential and linear function along the thickness of the layer. The complex Fourier transform is applied to governing equation to derive a system of singular integral equations with Cauchy type kernel. These equations are solved by a numerical method to obtain the stress intensity factors (SIFs) at the crack tips. The effects of non-homogeneity parameters for exponentially and linearly form of shear modulus, the thickness of the layers and the length of crack on the SIFs for several interface cracks are investigated. The results reveal that the magnitude of SIFs decrease with increasing of FG parameter and thickness of FGM layer. The values of SIFs for FGM layer with exponential form is less than the linear form.

A Study on Influence of PV and Ra with Re-Ir Coating of WC Core Surface for Glass Molding Lens (성형용 초경합금(WC) 코어면의 Re-Ir 코팅이 형상정도와 표면조도에 미치는 영향에 관한 연구)

  • Kim, Hyun-Uk;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.9
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    • pp.808-811
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    • 2007
  • Aspheric glass lens have recently been used in camera phone module because they are more effective than spherical ones. In this paper, the grinding condition of the tungsten carbide molding core has been found after applying DOE to the development of the aspheric glass lens for the 3 Megapixel and 2.5x camera-phone module. Also, the ultra precision grinding process was investigated under this condition by experiment. Re-Ir coating was applied on the ground surface of the tungsten carbide molding core. The influence of Re-Ir coating on the form accuracy and surface roughness of molding core was compared and evaluated. The form accuracy and surface roughness of the molding core were improved by application of Re-Ir coating on the surface of the tungsten carbide molding core.

Characteristics of TiAlCrSiN coating to improve mold life for high temperature liquid molding (고온 액상 성형용 금형 수명 향상을 위한 TiAlCrSiN 코팅의 특성)

  • Yeo, Ki-Ho;Park, Eun-Soo;Lee, Han-Chan
    • Journal of the Korean institute of surface engineering
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    • v.54 no.5
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    • pp.285-293
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    • 2021
  • High-entropy TiAlCrSiN nano-composite coating was designed to improve mold life for high temperature liquid molding. Alloy design, powder fabrication and single alloying target fabrication for the high-entropy nano-composite coating were carried out. Using the single alloying target, an arc ion plating method was applied to prepare a TiAlCrSiN nano-composite coating had a 30 nm TiAlCrSiN layers are deposited layer by layer, and form about 4 ㎛-thickness of multi-layered coating. TiAlCrSiN nano-composite coating had a high hardness of about 39.9 GPa and a low coefficient of friction of less than about 0.47 in a dry environment. In addition, there was no change in the structure of the coating after the dissolution loss test in the molten metal at a temperature of about 1100 degrees.

Flexible Antenna Radiator Fabricated Using the CNT/PVDF Composite Film (CNT/PVDF 복합막을 이용한 유연소자용 안테나 방사체)

  • Kim, YongJin;Lim, Young Taek;Lee, Sunwoo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.196-200
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    • 2015
  • In this paper, we fabricated flexible antenna radiator using the CNT/PVDF (carbon nanotube / polyvinylidene fluoride) composite film. We used polymer film as a matrix material for the flexible devices, and introduced CNTs for adding conductivity into the film resulting in obtaining performances of the antenna radiator. Spray coating method was used to form the CNT/PVDF composite radiator, and pattern formation of the radiator was done by shadow mask during the spray coating process. We investigated the electrical properties of the CNT/PVDF composite films with the CNT concentration, and also estimated the radiator performance. Finally we discuss the feasibility of the CNT/PVDF composite radiator for the flexible antenna.