• Title/Summary/Keyword: force measurement

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Characteristics of Tool Deflection of Ball-end Mill Cutter in Pencil Cutting of the Corner (코너부의 펜슬가공시 볼엔드밀의 공구변형 특성)

  • Wang, Duck-Hyun;Yun, Kyung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.123-129
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    • 1999
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable one for the machining of free-form surface. During the process, the pencil cutting operation can be adopted before finish cut to eliminate overload in uncut area caused by large diameter of ball-end mill. The ball-end mill cutter for the pencil cutting is easily deflected by cutting force due to the long and thin shape, and the tool deflection in pencil cutting is one of the main reason of the machining errors in a free-form surface. The purpose of this study is to find the characteristics of deflected cutter trajectory by constructing measurement system with eddy-current sensor. It was found that the severe reduction of corner radius produced the overcut during the plane cutting. Up cutting method induced the overcut both plane and slope cutting, but down cutting one induced the undercut. From the experiments, down cutting with upward cutting path can generate the small undercut surface.

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Effect of chemical etchant on the material properties of ZnO:Al front electrodes and the cell performance of silicon thin film solar cells (화학적 식각조건에 따른 ZnO:Al 투명전도막 특성분석 및 실리콘 박막 태양전지 효율변화 연구)

  • Kim, JungJin;Cho, Jun-Sik;Lee, Ji Eun;Jang, Ji Hun;Cho, Yong Soo;Park, Joo Hyung;Song, Jinsoo;Lee, Jeong Chul
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.130.2-130.2
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    • 2011
  • 본 연구에서는 RF magnetron sputtering을 이용하여 실리콘 박막 태양전지용 ZnO:Al 전면전극을 제작하고 다양한 식각조건에 따른 ZnO:Al 박막의 표면형상 변화와 함께 전기적 및 광학적 특성 변화를 조사하였다. pin 구조를 갖는 실리콘 박막 태양전지의 효율 향상을 위해서는 입사광의 산란효과에 따른 광포획 증가가 필수적이며 이를 위하여 ZnO:Al 전면전극의 표면텍스처링 형성이 필요하다. 식각용액으로는 HCl과 HF 등을 사용하였으며 식각용액 농도 및 식각시간을 변화시켰다. 식각 후의 ZnO:Al 박막의 표면형상은 SEM(Scanning Electron Microscope)과 AFM(Atomic Force Microscope)을 이용하여 분석을 하였고, UV-visible-nIR spectrometer를 이용하여 총 투과도 및 산란 투과도를 측정하였다. 이 외에도 four-point probe 및 Hall measurement를 이용하여 전기적 특성 변화를 조사하였다. 다양한 식각조건에 따라 제조된 ZnO:Al 박막 위에 실리콘 박막 태양전지를 제작하여 전면전극의 표면형상에 따른 태양전지 성능변화를 비교 분석하였다.

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Evolution of Growth Orientation and Surface Roughness During Sputter Growth of AIN/Si(111) (스퍼터링 방법에 의한 AIN/Si(111)의 성장 방향과 표면 거칠기의 성장 시간에 대한 연구)

  • 이민수;이현휘;서선희;노동영
    • Journal of the Korean Vacuum Society
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    • v.7 no.3
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    • pp.237-241
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    • 1998
  • The growth orientation and the surface roughness of AIN/Si(111) films grown by radio frequency (RF) reactive magnetron sputtering were investigated using in-situ x-ray scattering technique and atomic force microscopy (AFM). AIN films were initially grown with the <001> preferred growth orientation under most growth conditions. As the film gets thicker, however, the growth orientation changes significantly, especially at high substrate temperature and high RF powers. We attribute the observed behavior to the competition between the surface energy that prefers the <001> growth orientation and the strain energy that randomizes the growth orientation. In addition, we investigated the evolution of the surface morphology during the growth using the x-ray reflectivity measurement.

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전자빔 조사에 따른 IZO 박막의 물성 변화

  • Lee, Hak-Min;Nam, Sang-Hun;Kim, Yong-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.575-575
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    • 2013
  • Indium Zinc Oxide (IZO)는 가시광 영역(380~780 nm)에서 높은 투과율과 적외선영역에서 높은 반사율을 보이는 투명산화막으로서 Flexible display 적용으로 주목 받는 재료이다. 특히 비 화학적 양론비(non-stoichiometric)로 성장된 박막은 N형 반도체 특성을 갖기 때문에 광전자 소자, 액정표시소자와 태양전지의 투명전극 재료로 이용되고 있으며, 향 후에도 수요는 계속 증가될 전망이다. 일반적으로 IZO 박막은 높은 열처리 온도에 의한 기판재료의 선택이 한정적인 단점이 있다. 따라서 최근에는 정밀하게 제어된 에너지를 가진 전자를 표면에 조사(E-beam irradiation)하여 박막의 물성을 개선하고 기판재료의 선택성을 넓히는 연구가 활발히 진행되고 있다 [1]. 본 연구에서는 RF Magnetron Sputtering 법을 이용하여 Glass 위에 IZO를 증착하였다. 스퍼터링타겟은 고순도 IZO 타겟을 이용하여 100 nm의 두께를 가지는 박막을 증착하였다. 증착된 IZO 박막에 E-beam Source ((주)인포비온)를 이용하여 E-beam irradiation energy 조건에 변화를 주어 박막의 물성 변화를 관찰하였다. IZO 박막의 두께를 측정하기 위해 SEM (Cross section)을 이용하였다. E-beam irradiation energy에 따른 가시광 영역(380~780 nm)에서의 광투 과도는 UV-Vis spectrometer를 사용하여 측정하였고, 전기적인 특성은 Hall measurement system 을 이용하여 측정하였다. 또한 박막의 결정성과 거칠기의 변화는 XRD (X-ray Diffraction)와 원자 간력현미경(Atomic Force Microscope; AFM)을 이용하여 측정하였다. Rf magnetron Sputtering 법을 이용하여 증착한 IZO 박막에 Post E-beam irradiation이 전기전도 및 광 투과특성과 결정성과 표면 조도를 향상시키는데 크게 기여함을 확인할 수 있었다.

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In Situ Measurement of Breaking Wave Pressures (碎波壓의 實海域 측정)

  • 심재설;전인식
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.11 no.3
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    • pp.141-148
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    • 1999
  • The magnitude of breaking wave forces given by plunging breakers incident on a pile structure is much greater than the forces calculated by Morison's formula, but those forces may act on pile for very short duration in the range of a few multiples of 0.01 second. Hence, a dynamic analysis for the impact forces of breaking waves may be necessary for the accurate determination of pile displacements in the first stage of design. The time series of the impact force along the pile length is thus required, which may be estimated from the pressure distribution. In the present study, breaking wave pressures are measured for a vertical pile at real field which is easily subjected to plunging breakers in stormy weather conditions. The measured data are analyzed and compared with other results to quantify the characteristics of breaking wave pressures in real fields.

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PIV Measurement of Flow Inside of HVAC Blower Unit (자동차 HVAC용 Blower Unit 내부 유동장의 PIV 계측)

  • Ji, Ho-Seong;Kim, Bo-Ram;Lee, Sang-Joon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.165-173
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    • 2007
  • Flow characteristics inside a blower unit of an automotive HVAC module were investigated experimentally using a high-resolution PIV technique. The PIV system consists of a 2-head Nd:YAG laser, a high-resolution CCD camera, optics and a synchronizer. The prototype siroco-fan with forward-curved blades was operated under the same condition of real car. The scroll casing was made transparently for capturing clear flow images. The time-averaged velocity fields were measured in three cross sections. Flow is accelerated with going toward the outer wall of scroll due to centrifugal force and large pressure gradient formed in the region between the fan and the outer casing wall. The presence of the cut-off region and diffusing duct of fan outlet influences largely the flow structure inside the blower unit.

MEASUREMENT AND CHARACTERIZATION OF FRICTION IN AUTOMOTIVE DRIVESHAFT JOINTS

  • Lee, C.H.
    • International Journal of Automotive Technology
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    • v.8 no.6
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    • pp.723-730
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    • 2007
  • The typical design of automotive driveshafts generally utilizes Constant Velocity(CV) joints as a solution to NVH. CV joints are an integral part of vehicles and significantly affect steering, suspension, and vehicle vibration comfort levels. Thus, CV joints have been favored over universal joints due to the constant velocity torque transfer and plunging capability. Although CV joints are common in vehicle applications, current research works on modeling CV joint friction and assumes constant empirical friction coefficient values. However, such models are long known to be inaccurate, especially under dynamic conditions, which is the case for CV joints. In this paper, an instrumented advanced CV joint friction apparatus was developed to measure the internal friction behavior of CV joints using actual tripod-type joint assemblies. The setup is capable of measuring key performance of friction under different realistic operating conditions of oscillatory speeds, torque and joint installation angles. The apparatus incorporates a custom-installed triaxial force sensor inside of the joint to measure the internal CV joint forces(including friction). Using the designed test setup, the intrinsic interfacial parameters of CV joints were investigated in order to understand their contact and friction mechanisms. The results provide a better understanding of CV joint friction characteristics in developing improved automotive driveshafts.

Optimum Electrode Selection for Measuring Abdominal Pressure using Bio-Impedance Method (생체 임피던스 방법을 이용하여 복압을 측정하기 위한 최적 전극위치 선정)

  • Kim, Keo-Sik;Lee, Sang-Ok;Seo, Jeong-Hwan;Kim, Kyeong-Seop;Song, Chul-Gyu
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.7
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    • pp.1339-1342
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    • 2007
  • In this study, we determined the optimum electrode pair for measuring the abdominal pressure using bio-impedance method and compared with conventional methods. Because impedance changes differ from a weight, a height, contractile force, volume of muscle and blood other or whatever of individuals, it was quantified using values of impedance change, correlation coefficient and SNR. Our results showed the optimum electrode pair (1, 9) which could detect impedance changes due to an increase of the intensity of the abdominal pressure. The correlation coefficient and quadratic function between the RMS values of EMG and the impedance changes were 0.87 and $y=0.0014x^2+0.0620x+0.6958$, respectively. It demonstrated that the abdominal pressure could be measured noninvasively and simply using bio-impedance method. We propose that this optimum electrode configuration would be useful for future studies involving the convenient measurement of abdominal pressure by ambulatory urodynamics monitoring study.

Design and characteristics of high torque ultrasonic motor (고 토크 초음파 모터의 설계 및 특성)

  • Oh, Jin-Heon;Lim, Jong-Nam;Park, Cheol-Hyun;Heo, Jun;Lee, Seung-Su;Lim, Kee-Joe
    • Proceedings of the KIEE Conference
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    • 2008.10a
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    • pp.175-176
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    • 2008
  • An ultrasonic motor of high torque with a new configuration for application in automobiles is proposed. The newly designed stator is two sided vibrator consisting of a toothed metal disk with a piezoelectric ceramic ring bonded on both faces of the disk which generates a flexural traveling wave along the circumference of disk. In this configuration, the displacement on the surface of stator may not be confined. It also produces a large vibrating force and amplitude because the vibrator is sandwiched by two piezoelectric plates. It is possible to increase the torque by improving the vibration characteristics. To compute the vibration mode of the motor of diameter 48 mm, the finite element method was used. A 6th mode was chosen as the operation mode with a resonance frequency of about 64.4 kHz. According to this design and measured its performance, a prototype was fabricated. The performance measurement of the prototype motor showed that its stall torque was about 1.8 Nm and efficiency was 37 % at 60 % of the maximum torque.

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Influence of uplift on liquid storage tanks during earthquakes

  • Ormeno, Miguel;Larkin, Tam;Chouw, Nawawi
    • Coupled systems mechanics
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    • v.1 no.4
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    • pp.311-324
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    • 2012
  • Previous investigations have demonstrated that strong earthquakes can cause severe damage or collapse to storage tanks. Theoretical studies by other researchers have shown that allowing the tank to uplift generally reduces the base shear and the base moment. This paper provides the necessary experimental confirmation of some of the numerical finding by other researchers. This paper reports on a series of experiments of a model tank containing water using a shake table. A comparison of the seismic behaviour of a fixed base system (tank with anchorage) and a system free to uplift (tank without anchorage) is considered. The six ground motions are scaled to the design spectrum provided by New Zealand Standard 1170.5 (2004) and a range of aspect ratios (height/radius) is considered. Measurements were made of the impulsive acceleration, the horizontal displacement of the top of the tank and uplift of the base plate. A preliminary comparison between the experimental results and the recommendations provided by the liquid storage tank design recommendations of the New Zealand Society for Earthquake Engineering is included. The measurement of anchorage forces required to avoid uplift under varying conditions will be discussed.