• Title/Summary/Keyword: foam material

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Study on Microstructure and Physical Properties of PUF by the Impeller Type of Agitator (교반기의 임펠러 형태에 따른 폴리우레탄 폼의 미세구조와 물성 연구)

  • Lee, Chae-Rim;Kim, Jung Soo;Park, Byeongho;Um, Moon-Kwang;Park, Teahoon
    • Composites Research
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    • v.34 no.1
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    • pp.16-22
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    • 2021
  • Polyurethane foam (PUF) can be manufactured in soft, semi-rigid, and hard forms, so it is used in various fields industrially. Among them, rigid PUF has excellent mechanical properties and low thermal conductivity, and is used as a thermal insulation material for buildings and as a cold insulation material in the natural gas transportation field. In this field, there is a steady demand on higher mechanical strength and lower thermal conductivity. In this study, a rigid PUF was manufactured, and the microstructure and physical properties were studied according to the impeller type (propeller, dispersed turbine) of the agitator. Through FE-SEM and Micro-CT analysis, it was confirmed that the average pore size of the foam manufactured with the dispersed turbine was 21.5% smaller than that of the pore made by the propeller. The compressive strength was improved by 15.4%, and the thermal conductivity decreased by 3.1% in the foam with small pores. This result can be utilized for fabricating PUF composites.

Strength Properties of Multi-layered Insulation according to the Type of Configuration (다층형 단열재의 구성 형식에 따른 강도 특성 연구)

  • Ryu, Hwa-Sung;Shin, Sang-Heon;Song, Sung-Yong;Kim, Deuck Mo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.141-142
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    • 2019
  • As part of the recent low-energy policy, insulation standards for buildings are increasing every year. In addition, the conventional styrofoam heat insulation material has a problem in that the thickness of the heat insulation material to achieve the standard heat transmission rate is rapidly increased. Although the risk of spreading the structure vulnerable to fire due to insufficient spacing between buildings due to thickened insulation is increasing, the high cost of high efficiency insulation is difficult to solve. On the other hand, it is known that the method to be used as a formwork using insulation is excellent in cost reduction effect by reducing the amount of formwork used and simplifying the subsequent insulation work. The purpose of this study is to evaluate the strength characteristics of multi - layered insulation materials with appropriate strength by reducing the thickness of the insulation by appropriately combining high performance phenolic foam insulation and styrofoam insulation.

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Characteristic of Insulation with Moisture Content Light-weight Inorganic Foam Ceramic Board (경량무기발포 세라믹보드 및 무기단열재의 함수율에 따른 단열특성)

  • Shin, Hyeon-Uk;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.198-199
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    • 2013
  • To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The inorganic material has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. Technologies on energy saving and materials used in curtain walls have progressed with increase of high-rise and large buildings. However, there is little study to explain water resistance performance of the curtain walls. This study focused on evaluation of insulation of inorganic materials and performance evaluation by thermal conductivity.

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Effect of Si Contents on Structure and Mechanical Properties of Al-Si Alloy Metallic Foams (Al-Si 합금 발포금속의 조직 및 기계적 특성에 미치는 Si함량의 영향)

  • Kim, Byeong-Gu;Tak, Byeong-Su;Jeong, Seung-Reung;Jeong, Min-Jae;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.30 no.1
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    • pp.22-28
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    • 2010
  • Metal foam is a porous or cellular structure material and representative property is a very high porosity. Foamed materials have very special properties such as sound, vibration, energy and impact absorption capacity. Especially this properties are widely used for safety demands of architecture, auto and aircraft industry. But metal foam need to increased its compression strength and hardness. This study were researched about Al-Si alloy foams with variation amount of Si contents for their fabrication and properties such as porosity, cell structure, microstructure and mechanical properties. The result are that the range of pore size is 2~4 $mm{\phi}$, the high porosity are 88%, high yield strength is 1.8MPa, the strain ratio is 60~70% and vickers hardness is 33.1~50.6.

Heat Flow of Round Jet Impinging Aluminum Foam Mounted on the Heated Plate with Constant Heat Flux (균일한 열유속을 갖는 가열된 평판에 부착된 발포알루미늄에 대한 원형 충돌제트의 열유동 특성)

  • Han, Young-Hee;Lee, Kye-Bock;Lee, Chung-Gu
    • Journal of Energy Engineering
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    • v.18 no.2
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    • pp.108-113
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    • 2009
  • An experimental study of jet impingement on aluminum foam mounted on the surface with constant heat flux is conducted with the presentation of the heat transfer rate measured when jet impinges normally to a flat plate. Effects of pore density, foam thickness and Reynolds number on the heat transfer are analyzed. Experimental results show that the significant enhancement in Nu is obtained when the aluminum foam is mounted on the heated plate and that the increase in the heat transfer due to the porous material insertion is dominated by both the increase in the heat transfer area and the decrease in the momentum flux resulted from the pressure drop.

The Study on Fabrication and Sound Absorption Properties of Al-Zn-Mg-Cu Alloy Foams (Al-Zn-Mg-Cu 발포합금 제조 및 흡음특성에 관한 연구)

  • Jeong, Seung-Reung;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.31 no.3
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    • pp.145-151
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    • 2011
  • Metallic foam has been known as a functional material which can be used for absorption properties of energy and sound. The unique characteristics of Al foam of mechanical, acoustic, thermal properties depend on density, cell size distribution and cell size, and these characteristics expected to apply industry field. Al-Zn-Mg-Cu alloy foams was fabricated by following process; firstly melting the Al alloy, thickening process of addition of Ca granule to increased of viscosity, foaming process of addition of titanium hydride powder to make the pores, holding in the furnace to form of cooling down to the room temperature. Metal foams with various porosity level were manufactured by change the foaming temperature. Compressive strength of the Al alloy foams was 2 times higher at 88% porosity and 1.2 times higher at 92% porosity than pure Al foams. It's sound and vibration absorption coefficient were higher than pure Al foams and with increasing porosity.

The Effect of Aerated Concrete containing Foam Glass Aggregate on the Floor Impact Sound Insulation (발포유리 혼합기포 콘크리트의 바닥충격음 차단성능 영향에 관한 연구)

  • Yun, Chang-Yeon;Jeong, Jeong-Ho;Kim, Myung-Jun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.5
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    • pp.414-422
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    • 2013
  • As structure-borne sound, the floor impact sound is one of the serious noises in residential building. Most of heating system applied to the typical Korean residential building is floor heating system which is called ondol. The ondol usually consists of finishing material, mortar with heating coil, light-weight aerated concrete and reinforced concrete. This study focused on the isolation of heavy-weight impact sound and modification of mortar and light-weight aerated concrete. Specifically the glass foam aggregate was added on light-weight aerated concrete. Also, water-cement ratio and amount of cement on mortar were revised. The sound pressure level of heavy-weight impact was measured in reverberation chamber using both bang-machine and impact ball. The size of specimen was 1 m by 1 m. Substitution ratio of glass foam aggregate on light-weight aerated concrete shows relationship with heavy-weight impact sound pressure level. In addition, heavy-weight impact sound pressure level was decreased with increment of water-cement ratio and amount of cement on mortar.

The Effect of Zr Addition on AM50 Mg Alloys Foam Metals (AM50 Mg합금 발포금속의 제조와 지르코늄 첨가 영향)

  • Kim, Byeong-Gu;Tak, Byeong-Su;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.30 no.6
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    • pp.217-223
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    • 2010
  • Foamed metal has become an attractive material, which has unique physical, thermal, acoustic, damping and mechanical properties, because large amount of pores are distributed in the metal matrix. Therefore, metal foam can be used for the light weight application in automotive, locomotive, aerospace fields. Aluminum foams have been developed successfully and will be employed in the next generation of energy absorption boxes. Magnesium alloys are most eligible candidate to substitute aluminum alloy, especially for lower density and higher damping properties in wide industrial fields. Magnesium alloy foams are expected to be particularly advantageous due to two thirds the density of aluminum. However, foaming magnesium have been weakness of high activity, difficult processing and very dangerous. In order to upgrade this problem, AM50 magnesium alloy which has better characteristic is safe to use through foaming time and alloying element in this study.

Effect of Foaming Temperature on Cell Structure of 606X Series Aluminum Alloy Metallic Foams (Foaming 온도에 따른 606X계 발포 알루미늄의 제조 특성)

  • Song, Yeong-Hwan;Park, Soo-Han;Jeong, Min-Jae;Kang, Kwang-Jung;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.28 no.2
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    • pp.79-84
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    • 2008
  • Metal foam is one of the most interesting materials with various multi-functional properties such as light weight, energy absorption, high stiffness and damping capability. Among them, energy absorption property has keen interests in the field of automotives for passenger protection. Nowadays, researches about pore size and porosity control of the foam are increased to correspond them. However, though energy absorption properties are improved, these results are not cost-effective process. In present research, however, as a part of improving the energy absorption property of metallic foams, 606X aluminum alloy was used for cell wall material which has higher strength than pure aluminum. And its morphological features are characterized. As a results, porosity and pore size are uniformity distribution with increasing foaming temperature in the case of 6061 alloy foams. 6063 alloy foam specimens have opposite tendency because of the influence of alloying element and viscosity of the molten melt.

Development of Antimicrobial Polyurethane Foam for Automotive Seat Modified by Urushiol (우르시올을 첨가한 자동차 시트용 항균 폴리우레탄 발포체 개발)

  • Hong Chae-Hwan;Kim Hyun-Sung;Park Heon-Hee;Kim Youn-Hee;Kim Sang-Bum;Hwang Tae-Won
    • Polymer(Korea)
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    • v.30 no.5
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    • pp.402-406
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    • 2006
  • New antibacterial Polyurethane foams for car seat with Urushiol extracted from a natural lacquer were prepared. Influences of antibacterial agent's concentration on the reactivity with isocyanate and the mechanical properties of foams were investigated. It was observed that the urethane formation reaction was delayed a little when the amount of Urushiol was increased. However, the foams made using Urushiol showed similar property to the neat polyurethane foam. In terms of antibacterial property, the foams prepared with Urushiol showed better performance than the neat polyurethane foam.