• Title/Summary/Keyword: foam concrete

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Development of lightweight concrete using the PCM II : Investigation on Foam Volume/Fly Ash Relationship of Foam Concrete, and Effect of High Content Micro Polypropylene Fiber and Microstructure

  • Lim, Myung-Kwan;Enkhbold, odontuya;Choi, Dong-Uk
    • KIEAE Journal
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    • v.15 no.4
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    • pp.45-52
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    • 2015
  • Purpose: Foam concrete is the concrete that contains large amount of air voids inside. In general, the density of foam concrete depends on parameters like water/binder ratio, foam volume, aggregate and pozzolan content, etc. Method: In this study, the effect of foam volume and fly ash content on dry density is investigated intensively in order to find the relationship between each parameter and their abilities to counteract with each other. According to the above information, though there are quite a number of studies on the effect micro fiber on foam concrete at low volume fractions, there is still lack of information especially on the high fiber content side. The objective of the second study is to investigate further on the use of micro fiber at higher volume fraction and fill in the lacking information. Beside from this study, the investigation of the effect of micro-fiber (polypropylene) to enhance the properties of foam concrete is also carried out. Result: Of the two variables that are investigated in this study, the foam volume and the fly ash content, show significant effect on the properties of foam concrete. The foam volume tends to decrease the density and strength of foam concrete. In the second part of our study, a large fibre volume fraction is proved to be able to evidently increase the flexural strength of foam concrete up to about 40% due to the effect of fibre bridging over the crack and a significant number of fibres that intercepts the crack surfaces. However, the compressive strength is found to decrease severely due to the occurrence of large pores as the result of fibre being added into concrete mixture.

A Study on the Foam Density and The Physical Performance of Foam Concrete According to the Foam Forming Pressure Change (기포성형 압력변화에 따른 기포밀도 및 기포콘크리트의 물리적 성능에 관한 연구)

  • Hong, Sang-Hun;You, Nam-Gyu;Seo, Eun-Seok;Kim, Han-Nah;Kim, Bong-Joo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.38-39
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    • 2018
  • Foame concrete was used to reduce insulation problems and interlayer noise in slab. There have been no studies on the physical properties of foaming agents using foamed concrete,Only the physical properties of foamed concrete mixed with foam agent. It is judged that the density and distribution of Foams will be changed when the pressre is changed when the bubble is formed. In this study to investigate the changes of Foam density and the physical performance of foamed concrete by changing the pressure during Foam formation.

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Development of Lightweight Foamed Concrete Using Polymer Foam Agent and its Mechanical Properties (경량기포콘크리트의 개발과 역학적 특성에 관한 연구)

  • 변근주;박상순;송하원
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.358-365
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    • 1996
  • Lightweight foamed concrete is a concrete which is lighter than normal concrete by mixing prefoamed foam in cement slurry. The objective of this study are to develop prefoamed optimal lightweight foamed concrete using polymer foam agent and to obtain its mechanical characteristics experimentally. This paper presents extensive test data on young's modulus, poisson's ratio, stress-strain curve, the characteristics of strength of the foamed concrete and also presents the mechanical characteristics of the foamed concrete according to foam sizes.

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Analysis of the Foam Generated Using Surfactant Sodium Lauryl Sulfate

  • Ranjani, G. Indu Siva;Ramamurthy, K.
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.55-62
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    • 2010
  • The performance evaluation of a sodium lauryl sulfate to qualify as a foaming agent is presented in this paper. When new surfactants are used a systematic study of production parameters on the foam characteristics needs to be undertaken unlike proprietary foaming agents and foam generator for which manufacturer has predefined the parameters. The relative influence of the foam parameters and optimization of factors were carried out through a systematic experiment design. The foam production parameters namely foam generation pressure and dilution ratio of foaming agents are observed to have significant effect on all foam characteristics with the exception of foam output rate on which only foam generation pressure has influence. The foam with good initial foam density need not necessarily be stable foam. The optimum levels of foam production parameters are determined for the surfactant Sodium lauryl sulfate which can be used to produce stable foam for foam concrete production.

Effect of waste glass as powder and aggregate on strength and shrinkage of fiber reinforced foam concrete

  • Mayada A. Kareem;Ameer A. Hilal
    • Advances in materials Research
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    • v.12 no.4
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    • pp.331-349
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    • 2023
  • Foam concrete can be considered as environmental friendly material due to its low weight, its minimal cost and a possibility to add waste materials in its production. This paper investigates the possibility of producing foam concrete with waste glass as powder and aggregate. Then, the effect of using waste glass on strength and drying shrinkage of foam concrete was examined. Also, the effect of incorporating polypropylene fibers (12 mm length and proportion of 0.5% of a mix volume) on distribution of waste glass as coarse particles within 1200 kg/m3 foam concrete mixes was evaluated. Waste glass was used as powder (20% of cement weight), as coarse particles (25%, 50% and 100% instead of sand volume) and as fine particles (25% instead of sand volume). From the results, the problem of non-uniform distribution of coarse glass particles was successfully solved by adding polypropylene fibers. It was found that using of waste glass as coarse aggregate led to reduce the strength of foam concrete mixes. However, using it with polypropylene fibers in combination helped in increasing the strength by about 29- 50% for compressive and 55- 71% for splitting tensile and reducing the drying shrinkage by about (31- 40%). In general, not only the fibers role but also the uniformly distributed coarse glass particles helped in improving and enhancing the strength and shrinkage of the investigated foam concrete mixes.

The Fundamental Study on the Properties of Foam for Foamed Concrete (기포 콘크리트용 기포의 특성에 관한 기초 연구)

  • Kawg, Eun-Gu;Kang, Gie-Hyun;Kang, Cheol;Kwon, Ki-Joo;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.680-683
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    • 2004
  • This study is to obtain basic data concerned with properties of foam for foamed concrete and foaming method. Main factors of this study are types of foaming agents, temperature of solution with foaming agents, and types of foam generator. Testing items are size distribution of foam, foaming ratio to solution, and stability of foam. The results of this study were shown as follow. It is optimum condition of foam generator that length/diameter of foaming tube is 2.0, bead size within foaming tube is $4\~6mm$, and nozzle size of foaming tube is 10mm. AES and AOS are good results to produce high quality foam, and stability of foam is good in foaming temperature of $20^{\circ}C$.

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A Experimental Study on the Physical properties of Lightweight Foamed Concrete Using Mineral Foam Agent (광물성 기포제를 이용한 경량기포콘크리트의 물리적성질에 관한 실험적 연구)

  • You, Jei-Jun;Lee, Han-Seung;Bae, Kyu-Woong;Lee, Sang-Sup;Yeon, Gyu-Bong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.11a
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    • pp.49-52
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    • 2003
  • The objective of this study the mechanical characteristics of prefoamed lightweight foamed concrete using the mineral foam agent which has high lightness, and strength. The compressive strength of lightweight foamed concrete using mineral foam agent are about 2 times degree high those the of lightweight foamed concrete using vegetable foam agent. Lightweight foamed concrete was able to obtain the result of 50kg/㎠ or more compressive strength, when was unit weight 0.8t/㎡. In the case of the same unit weight of concrete, it is influenced by w/c of foam agent ratio. The paper present extensive data on characteristics of compressive strength of the concrete manufatured with the different factors in mix design and also present optimum mix proportion.

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Experimental research on the failure mechanism of foam concrete with C-Channel embedment

  • Liu, Dianzhong;Wang, Fayu;Fu, Feng;Wang, He
    • Computers and Concrete
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    • v.20 no.3
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    • pp.263-273
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    • 2017
  • An experimental investigation is carried out on the failure mechanism of foam concrete with cold formed steel double C-Channels embedment. The foam concrete is made of cement and fly ash with a compressive strength between 9 and 24 MPa with different densities. Forty-eight tests have been carried out in four groups of specimens with various embedment depths of the steel in the concrete. Four modes of failure are observed, which include the independent failure of the C-Channels with and without a concrete block inside the channel as well as the combined failure of the two channels, and the failure of the extrusion block. A theoretical model has been developed to understand the failure process. The peak compressive force applied onto the C-Channels that causes failure is calculated. It is concluded that the failure involves independent slippage between two C-Channels, and the steel and the foam concrete blocks inside the C-Channels. A method to calculate the peak force is also developed based on the test results. The calculations also show that the shear strength of the foam concrete is about 8% of the compressive strength with ${\alpha}$ coefficient of 0.4 between the steel and concrete.

Influence of Foaming Agents on the Properties of Foamed Concretes Having Various Densities

  • Kim, Jin-Man;Jeong, Ji-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.1
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    • pp.22-30
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    • 2012
  • Four types of foaming agents, including Alcohol Ethoxy Sulfate (AES), Alpha Olefin Sulfonate (AOS), Vegetable Soap (VS), and Fe-Protein (FP), are widely used in the construction field. These have different surface tensions and viscosities in water of the same concentration, affecting the flow speed of liquid, size and distribution of foam, and foam stability. However, there is a lack of data regarding the properties of foam concrete using various foam agents. The purpose of this study is to investigate influence of foaming agents on the properties of foamed concretes with various densities. We find that the foaming agent type has little effect on the density, compressive strength, and thermal conductivity of foam concrete, but considerably affects the unit weight of foam, flow and flexural strength of foamed concrete. While almost all properties of foam concrete are affected by density in fresh or hardened state, the potential energy changed by slurry density and the viscosity of foam are dominant factors in the flowability of foam slurry.

Performance evaluation of natural fiber reinforced high volume fly ash foam concrete cladding

  • Raj, Amritha;Sathyan, Dhanya;Mini, K.M.
    • Advances in concrete construction
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    • v.11 no.2
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    • pp.151-161
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    • 2021
  • The major shortcoming of concrete in most of the applications is its high self-weight and thermal conductivity. The emerging trend to overcome these shortcomings is the use of foam-concrete, which is a lightweight concrete consisting of cement, filler, water and a foaming agent. This study aims at the development of a cost-effective high-volume fly-ash foam-concrete insulation wall cladding for existing buildings using natural fiber like rice straw in different proportions. The paper reports the results of systematic studies on various mechanical, acoustic, thermal and durability properties of foam-concrete with and without replacement of cement by fly-ash. Fly-ash replaces 60 percent by weight of cement in foam-concrete. The water-solid ratio of 0.3, the filler ratio of 1:1 by weight, and the density of 1100 kg/㎥ (approx.) are fixed for all the mixes. Rice straw at 1%, 3% and 5% by weight of cement was added to improve the thermal and acoustic efficiency. From the investigations, it was inferred that the strength properties were increased with fly-ash replacement up to 1% rice straw addition. In furtherance, addition of rice straw and fly-ash resulted in improved acoustic and thermal properties.