• Title/Summary/Keyword: fluid film bearings

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Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 2 - Effect of Groove Depth (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제2보 - 그루브 깊이의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.382-388
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    • 2019
  • It is currently well known that surface textures act as lubricant reservoirs, entrap wear debris, and hydrodynamic bearings, which can lead to certain increases in load-carrying capacities. Until recently, the vast majority of research has focused on parallel sliding machine components such as thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and their hydrodynamic pressure is mainly generated by the wedge action. Following the first part of the present study that investigates the effect of groove position on the lubrication performances of inclined slider bearings, this paper focuses on the effects of groove depths and film thicknesses. Using a commercial computational fluid dynamics (CFD) code, FLUENT, the continuity and Navier-Stokes equations are numerically analyzed. The results show that the film thickness and groove depth have a significant influence on the pressure distribution. The maximum pressure occurs at the groove depth where the vortex is found and, as the depth increases, the pressure decreases. There is also a groove depth to maximize the supporting load with the film thickness. The friction force acting on the slider decreases with deeper grooves. Therefore, properly designed groove depths, depending on the operating conditions, can improve the load-carrying capacity of inclined slider bearings as compared to the bearings without a groove.

An Experimental Study on Ram Pressure and THD Performance of Pivoted Pad Thrust Bearing (피봇식 주력베어링의 선단압력과 THD성능에 관한 실험적 연구)

  • 박홍규;김경웅
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.61-68
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    • 1986
  • Effects of the ram-pressure on the THD-performance of pivoted pad thrust bearings are investigated experimentally. A sector-shaped tilting pad thrust bearing and a rotating disk are used. Temperature distribution on the disk surface as well as on the pad surface, distribution of the pressure generated within the fluid film, and the film thickness are measured continuously in the circumferential direction after thermal equilibrium is established. The ram-pressure is proportional to the mean pressure of oil film and to the rotational speed of the disk and affects the maximum pressure and the pressure distribution. The temperature rise on the mating surface of the disc and the pad, contacting with the oil film, is proportional to to the bearing load and the disk speed. The ram-pressure and the temperature rise on the disk surface are dominant factors that affect the THD-performance of pivoted pad thrust bearings.

Characteristics of Friction Torques and Lubrication in High Speed Angular Contact Ball Bearings (고속 앵귤러 콘택트 볼베어링의 마찰 토크 및 윤활 특성)

  • 반종억;김경웅
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.47-52
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    • 1997
  • Friction torques, electrical contact resistances and bearing temperatures were measured on high speed angular contact ball beatings for the spindle of machine tools. The test bearings ran with oil-air lubrication at the thrust loads from 320 N to 1920 N and at the rotational speed of up to 12000 rpm. Electrical contact resistances between balls and races were measured to evaluate the formation of the lubricant film in the contact area. The test results with sufficient lubrication showed that the variations of friction torques were sensitive to the thrust loads and the rotational speeds, and that the friction torques were higher than those with insufficient lubrication. With insufficient lubrication and high thrust loads, the collapse of the lubricant film was detected even at a high rotational speed. It was concluded that these high speed beatings to run in condition of fluid lubrication should require monitoring not only the temperature increase of the bearing but also the lubricant film formation in contact areas resulting from the change in the applied load and the lubricant amount.

Three-Dimensional Thermohydrodynamic Analysis of Journal Bearings Operating in Turbulent Region Using $kappa-varepsilon$ Model (난류상태로 운전되는 저어널베어링에서의 $kappa-varepsilon$ 모델을 이용한 3-차원 THD해석)

  • 이득우;김경웅
    • Tribology and Lubricants
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    • v.3 no.1
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    • pp.39-46
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    • 1987
  • Frictional loss in turbulent regime is abnormally increased compared with in laminar regime. Thus the consideration of temperature rise across fluid film is significant in analysis and conventional isothermal theory loses its usefulness for performance prediction. This paper proposes to the three-dimensional thermohydrodynamic analysis of finite journal bearings operating under turbulent condition using two-equation model($\kappa-\varepsilon$ model) proposed by Hassid & Poreh. The equations are solved numerically by finite difference method. We make the analysis applicable even at large eccentricity when back flow of the lubricants occurs and axial flow is no longer ignored compared to circumferential flow.

Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 1 - Effect of Groove Position (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제1보 - 그루브 위치의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.376-381
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    • 2019
  • Surface texturing is widely applied to reduce friction and improve the reliability of machine elements. Despite extensive theoretical studies to date, most research has been limited to parallel thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and the hydrodynamic pressure is mainly generated by the wedge action. The results of surface texturing on inclined slider bearings are largely insufficient. This paper is the first part of a recent study focusing on the effect of the groove position on the lubrication performances of inclined slider bearings. We model a slider bearing with one rectangular groove on a fixed pad and analyze the continuity and Navier-Stokes equations using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the film convergence ratio and the groove position have a significant influence on the pressure and velocity distributions. There are groove positions to maximize the supporting load with the film convergence ratio and the groove reduces the frictional force acting on the slider. Therefore, the proper groove position not only improves the load-carrying capacity of the slider bearings but also reduces its frictional loss. The present results apply to various surface-textured sliding bearings and can lead to further studies.

Effects of Oil Supply into Inner Film on Performance of Floating-Ring Journal Bearing (내측유막으로의 공급유량이 플로팅 링 저어널베어링의 성능에 미치는 영향)

  • 김종수;최상규;유광택
    • Tribology and Lubricants
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    • v.15 no.1
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    • pp.98-107
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    • 1999
  • In this work the effect of pressure drop at inner film due to centrifugal forces acting on the lubricating fluid is investigated for static and dynamic characteristics of floating ring journal bearing. The momentum effect of oil supply into a inner film through oil feeding holes of floating ring on the bearing performance is also studied. It is compared the pressure drop effects and the momentum effect of oil supply into a inner film fur all bearing performance parameters. It is shown that some performance of floating ring bearings can be controled by the momentum of oil supply into a inner film.

Numerical Analysis of Non-Newtonian Behavior in the Fluid Film Layer of Bearing Lubrication (베어링 윤활 필름층의 비뉴튼성 거동에 대한 수치적 해석)

  • 김준현;김주현
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.341-350
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    • 2000
  • The study reported in this paper deals with the development for parametric investigation of the influence of the rheological properties of the lubricant in the thermohydrodynamic (THD) film conditions which occur in slider and journal bearings. A parametric investigation based on a Bingham model with a shear yield stress which best fit the experimental pressure is performed for predicting the thickness of the shear Bone in lubricating films with fixed geometry between the stationary and moving surfaces. The results suggest that the shear yield stress for the lubricating film is proportional to the pressure developed in the film within the range of the investigated cases and the shear zone thickness which is of the same order of magnitude as that obtained by the empirical formula is significantly smaller than the fluid film thickness in the lubrication zone.

Operating Characteristics of Counterrotating Floating Ring Journal Bearings (역회전 프로팅링 저어널베어링의 운전특성)

  • 정연민;김경웅
    • Tribology and Lubricants
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    • v.7 no.1
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    • pp.28-34
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    • 1991
  • The performance of the counterrotating floating ring journal bearing is analysed with isothermal finite bearing theory. The effect of counterrotating speed of the sleeve on the performance of the bearing is investigated. It is shown that counterrotating floating ring journal bearings properly designed can have considerable load capacity at the same counterrotating speed, while conventional circular journal bearing with one fluid film cannot. Investigating the relationship between the frictional torques on the ring due to the inner and outer films and the rotational speed of the ring, the stability of the equilibrium state is identified and the operating characteristics of the counterrotating floating ring journal bearing according to the method of acceleration or deceleration of the rotational speeds of the journal and sleeve are clarified. It is theoretically confirmed that floating ring journal bearings can be used in counterrotating journal-bearing system and become good substitutes for rolling bearings in counterrotating systems.

THD Lubrication Analysis of a Surface-Textured Parallel Thrust Bearing with Rectangular Grooves: Part 1 - Effect of Film-Temperature Boundary Condition (사각형 그루브로 Surface Texturing한 평행 스러스트 베어링의 열유체윤활 해석: 제1보 - 유막온도경계조건의 영향)

  • Park, TaeJo;Kang, JeongGuk
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.267-273
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    • 2022
  • Surface texturing is the latest technology for processing grooves or dimples on the friction surface of a machine. When appropriately applied, it can reduce friction and significantly increase durability. Despite many studies over the past 20 years, most are isothermal (ISO) analyses in which the viscosity of the lubricant is constant. In practice, the viscosity changes significantly owing to the heat generated by the viscous shear of the lubricant and film-temperature boundary condition (FTBC). Although many thermohydrodynamic (THD) analyses have been performed on various sliding bearings, only few results for surface-textured bearings have been reported. This study investigates the effects of the FTBC and groove number on the THD lubrication characteristics of a surface-textured parallel thrust bearing with multiple rectangular grooves. The continuity, Navier-Stokes, and energy equations with temperature-viscosity-density relations are numerically analyzed using a commercial computational fluid dynamics code, FLUENT. The results show the pressure and temperature distributions, variations of load-carrying capacity (LCC), and friction force with four FTBCs. The FTBCs greatly influence the lubrication characteristics of surface-textured parallel thrust bearings. A groove number that maximizes the LCC exists, which depends on the FTBC. ISO analysis overestimates the LCC but underestimates friction reduction. Additional analysis of various temperature boundary conditions is required for practical applications.

Analysis of Magneto-rheological Fluid Based Semi-active Squeeze Film Damper and its Application to Unbalance Response Control of Rotor (자기유변유체를 이용한 반능동형 스퀴즈 필름 댐퍼의 해석 및 회전체 불균형 응답 제어)

  • Kim, Keun-Joo;Lee, Chong-Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.354-363
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    • 2005
  • Squeeze film dampers (SFDs) have been commonly used to effectively enhance the dynamic behavior of the rotating shaft supported by rolling element bearings. However, due to the recent trends of high operating speed, high load capacity and light weight in rotating machinery, it is becoming increasingly important to change the dynamic characteristics of rotating machines in operation so that the excessive vibrations, which may occurparticularly when passing through critical speeds or unstable regions, can be avoided. Semi-active type SFDs using magneto-rheological fluid (MR fluid), which responds to an applied magnetic field with a change in rheological behavior, are introduced in order to find its applications to rotating machinery as an effective device attenuating unbalance responses. In this paper, a semi-active SFD using MR fluid is designed, tested, and identified to investigate the capability of changing its dynamic properties such as damping and stiffness.In order to apply the MR-SFD to the vibration attenuation of a rotor, a systematic approach for determining the damper's optimal location is investigated, and also, a control algorithm that could improve the unbalance response characteristics of a flexible rotor is proposed and its control performance is validated with a numerical example.