• 제목/요약/키워드: flow-injection

검색결과 2,130건 처리시간 0.024초

Finite Element Analysis for Wavelike Flow Marks in Injection Molding

  • Kang, Sung-Yong;Lee, Woo-Il
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
    • /
    • pp.27-32
    • /
    • 2003
  • The wavelike flow mark phenomenon is one of the surface defects that can arise during the injection stage of the injection molding process. We have performed a numerical analysis using a finite element method for the injection molding to verify the validity of 'Go-over' hypothesis. Also, we have compared the results of numerical analysis with available experimental data. Numerical analysis results of the flow marks are qualitatively in good agreement with experimental data of reference, but are quantitatively deviated from experimental data in a consistent manner. A parametric study has been performed to examine the correlative effects of various injection molding processing parameters and material properties on the flow mark size.

  • PDF

직접분사식 가솔린 엔진에서 분사시기와 흡입유동이 실린더 내 연료의 거동에 미치는 영향 (Effects of Injection Timing and Intake Flow on In-Cylinder Fuel Behavior in a GDI Engine)

  • 이정훈;강정중;김덕줄
    • 한국자동차공학회논문집
    • /
    • 제11권6호
    • /
    • pp.7-13
    • /
    • 2003
  • The purpose of this study is to investigate the effect of the in-cylinder flows and different injection timings on fuel behavior in the cylinder of a GDI engine. Three different flows types induced by using masked port, unmasked port, and port deactivation were tumble, swirl&tumble, and high swirl respectively. LIEF technique was applied to investigate the mixture formation and fuel distribution at ignition time in the transparent engine with optical access through the piston top and upper part of cylinder liner. Injection timings of 180,90, and 60 degrees before TDC were examined. It was found that tumble flow was more effective on the homogeneous mixture formation than other flow and swirl flow transported more fuel vapor to the exhaust side at early injection mode, and swirl and swirl & tumble flow made fuel vapor concentrate around the cylinder center at late injection mode.

사출성형 공정 중 물결 무늬에 대한 유한요소 해석 (Finite Element Analysis for Wave-like Flow Marks in Injection Molding)

  • S. Y Kang;Lee, W. I.
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.474-480
    • /
    • 2003
  • The wavelike flow mark phenomenon is one of the surface defects that can arise during the injection stage of the injection molding process. We have performed a numerical analysis using a finite element method for the injection molding to verify the validity of “Go-over” hypothesis. Also, we have compared the results of numerical analysis with available experimental data. Numerical analysis results of the flow marks are qualitatively in good agreement with experimental data of reference, but are quantitatively deviated from experimental data in a consistent manner. A parametric study has been performed to examine the correlative effects of various injection molding processing parameters and material properties on the flow mark size.

  • PDF

피동 주입 시험 장치의 척도 해석 및 설계 방법론 연구 (Study on Scaling Analysis and Design Methodology of Passive Injection Test Facility)

  • 배황;이민규;류성욱;신수재;김영인;이성재;박현식
    • 한국유체기계학회 논문집
    • /
    • 제19권5호
    • /
    • pp.50-60
    • /
    • 2016
  • A design methodology of the modeled test facility to conserve an injection performance of a passive safety injection system is proposed. This safety injection system is composed of a core makeup tank and a safety injection tank. Individual tanks are connected with pressure balance line on the top side and injection line on the bottom side. It is important to conserve the scaled initial injection flow rate and total injection time since this system can be operated by small gravity head without any active pumps. Differential pressure distribution of the injection line induced by the gravity head is determined by the vertical length and elevation of each tank. However, the total injection time is adjustable by the flow resistance coefficient of the injection line. The scaling methodology for the tank and flow resistance coefficient is suggested. A key point of this test facility design is a scaling analysis for the flow resistance coefficient. The scaling analysis proposed on this paper is based on the volume scaling law with the same vertical length to the prototype and can be extended to a model with a reduced vertical length. A set of passive injection test were performed for the tanks with the same volume and the different length. The test results on the initial flow rate and total injection time showed the almost same injection characteristics and they were in good agreement with the design values.

전단동축형 분사기의 유량계수에 대한 형상학적 변수들의 영향 (Effect of Geometrical Parameters on Discharge Coefficients of a Shear Coaxial Injector)

  • 안종현;이근석;안규복
    • 한국분무공학회지
    • /
    • 제25권3호
    • /
    • pp.95-102
    • /
    • 2020
  • Six shear coaxial injectors for a 3 tonf-class liquid rocket engine using oxygen and methane as propellants were designed and manufactured by considering geometric design parameters such as a recess length and a taper angle. Cold-flow tests on the injectors were performed using water and air as simulants. By changing the water mass flow rate and air mass flow rate, the injection pressure drop under single-injection and bi-injection was measured. The discharge coefficients through the injector oxidizer-side and fuel-side were calculated and the discharge coefficient ratio between bi-injection and single-injection was obtained. Under single-injection, the recess served to reduce the injection pressure drop on the injector fuel-side. For the injectors without recess, the discharge coefficients under bi-injection were almost the same as those under single-injection. However, for the injectors with recess, the taper angle and bi-injection had a significant effect on the discharge coefficient.

정상류 조건에서의 디젤 연료 분사 노즐내의 유동가시화 (Visualization of the Flow in a Diesel Injection Nozzle In case of the Steady Flow Condition)

  • 김장헌;송규근
    • 한국자동차공학회논문집
    • /
    • 제7권6호
    • /
    • pp.49-56
    • /
    • 1999
  • The effects of the internal flow in a D.I. Diesel injection nozzle on the atomization of a spray were analyzed experimentally. Flow visualization studies were made using a transparent acrylic model nozzle as a diesel nozzle . Water instead of disel fuel was used as the injection liquid. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole that was the same as the actual nozzle. Experimental results show that when the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray plume large. Cavitation, which arose from the sac chamber, makes the spread angle of the spray plume large but the discharge coefficient small.

  • PDF

축방향 유입과 반경방향 유출이 있는 회전용기 내의 유동해석 (Flow Analysis in a Rotating Container with Axial Injection and Radial Ejection)

  • 박준상;손진국
    • 한국가시화정보학회지
    • /
    • 제9권1호
    • /
    • pp.49-54
    • /
    • 2011
  • An investigation has been made of a viscous incompressible flow in a circular cylindrical tank. The flow is driven by the spinning bottom disk of tank together with/without central injection and radial uniform-ejection through the sidewall. Numerical solutions of steady and unsteady flows to 3-dimensional Navier-Stokes equation were obtained for several cases of injection strength. In a moderate flow rate of injection, the mass transfer occurs through the boundary layers but, as the flow rate increases, the inner region far from the container walls takes part in mass transfer.

Ground Speed Control of a Direct Injection Sprayer

  • Koo, T.M.;Sumner, H.R.
    • 한국농업기계학회:학술대회논문집
    • /
    • 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
    • /
    • pp.500-510
    • /
    • 1996
  • A Direct injection -mixing total -flow -control sprayer was developed and evaluated . The system provided precise application rates and minimized operator exposure to chemicals as well as providing a possibility for recycling container so f unused chemicals that can causes environmental contamination. Chemicals were metered and injected proportionally to the diluent flow rate to provide constant concentrations. The main diluent flow was varied in response to changes in travel speed. Experimental variables of the sprayer were the control interval, the sensitivity of flow regulating valve, the tolerance of control object and the sensitivity of the injection pump system. The optimal performance of the flow control system was with an average response time of 8.5 sec at an absolute steady state of error of 0.067 L/min (0.8% of flow rate). The average response time of the injection rate was -0.53 sec and the coefficient of variation (CV) of concentration was 3.2%.

  • PDF

다수 캐비티 사출금형에서 충전 균형을 위한 런너의 설계 (Runner Design for Filling Balance in Multi-cavity Injection Mold)

  • 강민아;류민영
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.329-332
    • /
    • 2008
  • Flow imbalance among the cavities was often observed in multi-cavity mold. The flow imbalance affects on the dimensions and physical properties of melded articles. First of all, the origin of flow imbalance is geometrical imbalance of delivery system. However, even the geometry of delivery system is balanced the cavity imbalance is being developed. This comes from the temperature distribution in the cross-section of runner, which is affected by the operational conditions. In this study, experimental study of flow imbalance has been conducted for various injection speeds. This study also suggests new runner design to eliminate flow imbalance in multi-cavity injection mold. Simulation and experimental results showed suggested new designed runner could eliminate or reduce flow imbalance in multi-cavity injection mold.

  • PDF

사출성형시 보압이 냉각시간에 미치는 영향 (Effects of holding pressure affecting cooling time in injection molding)

  • 문영배;최윤식;정영득
    • Design & Manufacturing
    • /
    • 제2권1호
    • /
    • pp.39-43
    • /
    • 2008
  • There occur not only many problems in the injection process but also low quality productivity due to the injection conditions of various injection factors. Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the holding pressure affecting cooling time. Results of this study would be helpful to setting of holding pressure for optimization of forming condition in order to reduce cooling time in injection molding.

  • PDF