• Title/Summary/Keyword: flow sheet

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Improvement of the Degreasing Performance of Surface Treating Steel Sheet by the Automatic Control of Alkaline Degreasing Process (알칼리탈지공정 자동화관리에 의한 표면처리용 강판의 탈지능 향상)

  • 박노범;박대수;박정렬;유민수
    • Journal of the Korean institute of surface engineering
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    • v.29 no.2
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    • pp.132-139
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    • 1996
  • Experiments on the automatic control of NaOH concentration and on the spraying condition of NaOH solution in the alkaline degreasing process of a continuous hot-dip galvanizing line have been carried out in order to improve degreasing performance of a galvanizing sheet steel using laboratory degreasing and galvanizing simulators. The concentration of NaOH for the good degreasing has been determined to be 6.0% and more and this concentration has been able to be automatically well controlled within $\pm$0.1% by employing a solution electrical conductivity meter under a flow injection analysis condition rather than by employing a sodium ion selective electrode in the degreasing simulator. Frequent blocking of the spraying nozzles of the solution has been reduced considerably by the set-up and periodical operation of an automatic valve system in the nozzle system. By applying this automatic valve system and by automatic controlling the NaOH concentration and other ordinary variables in the degreasing process, the degreasing performance has been increased from the conventional 76% to the new 85%.

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A Study on the Process Sequence Design of a Tub for the Washing Machine Container (세탁조의 제작공정해석 및 공정개선에 관한 연구)

  • 임중연;이호용;황병복
    • Transactions of Materials Processing
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    • v.3 no.3
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    • pp.359-374
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    • 1994
  • Process sequence design in sheet metal forming process by the finite element method is investigated. The forming of sheet metal into a washing machine container is used to demonstrate the design of an improved process sequence which has fewer operations. The design procedure makes extensive use of the finite element method which has simulation capabilities of elastic-plastic modeling. A one-stage process to make an initial blank to the final product is simulated to obtain information on metal flow requirements. Loading simulation for a conventional method is also performed to evaluate the design criteria which are uniform thickness distribution around the finished part and maximum punch load within limit of available press capacity. The newly designed sequence has two forming operations and can achieve net-shape manufacturing, while the conventional process sequence has three forming operations. This specific case conventional process sequence has three forming operations. This specific case can be considered for application of the method and for development of the sequence design methodology in general.

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A Study on the Uniform Thickness Distribution in Superplastic Blow Forming Process (초소성 블로우 성형품의 두께분포 균일화 연구)

  • Lee, Jeong-Hwan;Kim, Hyeon-Cheol;Lee, Yeong-Seon;Lee, Sang-Yong;Sin, Pyeong-U
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.610-619
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    • 1998
  • The superplastic blow forming technology has advantages of cost reduction and low material consumption. compared to the conventional sheet metal forming technology due to the capability of precisely forming with high elongation and low flow stress. however it has a disadvantage that its partial thickness distribution is non-uniform. A processing technology like diaphragm forming has been developed even though it is difficult to prepare materials for superplastic blow forming. in this study a hemisphere forming of sheet before superplastic forming. It was found that the rotary forming material was less in quantity of cavitation at pole than that of hemisphere part that was superplastic formed without rotary forming treatment. Also discussed are the critical strain which is closely related to cavity shape and size.

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A Study on the Drawing characteristics of Sheet through Step Drawbead (계단형 드로오비드에 의한 판재의 인출특성에 관한 연구)

  • 박원배;김창만;김낙수;서대교;전기찬
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.130-137
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    • 1996
  • The sheet formability can be improved by the optimum drawbeads installation because draw-beads can control the flow of the metal into the die cavity when the punch enters into the die opening, In this study the drawing characteristics for step drawbead are analyzed by 2-D rigid -plastic FEM and also are measured experimentally. In addition for the validity of FEM theoretical results are compared with the experimental results. Especially the draw bead restrain-ing forces and the strain distributions of drawn specimens are obtained in both FEM and experiment. Also the effects of the drawbead dimensions drawing angles and blank holding forces on the drawing characteristics are investigated.

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Effect of Argon Plasma Treatment On Silver Nanowires

  • Tran, Vo Thi Bao;Choi, Dooho
    • Journal of the Microelectronics and Packaging Society
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    • v.28 no.1
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    • pp.73-77
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    • 2021
  • In this study, we report on the effects of argon plasma treatment on Ag nanowires by varying the power and duration. Sheet resistance was found to be significantly reduced to 10 ohm/sq. relative to the value of 21 ohm/sq. for the pristine sample. Such a reduction was found to be associated with welded junctions between Ag nanowires, which results in enhanced current flow. With the optimized plasma treatment conditions, the maximum and average transmittance were 76.8% and 71%, respectively. Finally, we fabricated transparent heating devices based on the methodology, which exhibited superior heating capability.

A Study on the Flow Forming Process to Develop the Main Part of Auto Transmission of Automobile (자동차용 Auto Transmission 핵심부품 개발을 위한 Flow Forming 공정의 성형성 연구)

  • 김승수;나경환;최석우;박훈재;임성주;윤덕재
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.2
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    • pp.21-26
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    • 2000
  • Flow forming is a chipless metal forming method for axi-symmetric parts, which is more economical. efficient and versatile method of producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, flow forming process with 1-Roller is applied to produce auto-transmission parts of automobiles which have been produced by Press drawing process so far. It can be known that flow forming process is applicable to the flexible manufacturing system due to the low cost for the establishment and it can be combined with press forming process to promote productivity and to improve the accuracy of products.

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PlV Measurement of Channel Cavity Flow with Bottom Heat surface of Constant Heat Flux (일정 열유속의 하부 가열면을 갖는 채널캐비티 내부유동의 PIV 계측)

  • 조대환;김진구
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.4
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    • pp.437-442
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    • 1997
  • An experimental study was carried out in a channel cavity with square heat surface by visual¬ization equipment with Mach - Zehnder interferometer and laser apparatus. The image processing system consists of one commercial image board slit into a personal computer and 2-dimensional sheet light by Argon-Ion Laser with cylindrical lens and flow picture recording system. Instant simultaneous velocity vectors at whole field were measured by 2-D PIV system which adopted two¬frame grey-level cross correlation algorithm. Heat source was uniform heat flux(o.4W/cm$^2$, , O.8W/cm$^2$, 1.2W/cm$^2$). Obtained result showed various flow patterns such as kinetic energy distribution. Severe unsteady flow fluctuation within the cavity are remarkable and sheared mixing layer phenomena are also found at the region where inlet flow is collided with the counter-clockwise rotating main primary vortex. Photographs of Mach ~ Zehnder are also compared in terms of constant heat flux.

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Effect of the Pressure and the Flow Pattern in a Sac Chamber of a Diesel Injection Nozzle on the Issued Spray Behaviors (디젤 연료분사노즐 색크실내의 압력과 유동패턴이 분류의 분열거동에 미치는 영향)

  • 김장헌;송규근
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.48-53
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    • 2000
  • The effects of the internal flow in a diesel injection nozzle on the atomization of the spray has been investigated experimentally. Flow visualization was made using a transparent acrylic model nozzle. And also, measurement of the sac chamber pressure was made for clartfying the effect of pressure fluctuation in the sac chamber on the wpray behaviors. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole which was the same as the actual nozzle. Polystyrene tracers, a laser sheet light and a still/high speed video camera were used to visualize the flow pattern in the sac chamber. When the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray large. Cavitation which arose in the sky chamber induced the pressure fluctuation and then affects the spread angle of the spray.

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A Study on the Flue Gas Mixing for the Performance Improvement of De-NOx plant (배연탈질설비의 성능향상을 휘한 가스혼합에 관한 연구)

  • 류병남
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.462-472
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    • 1999
  • De-NOx facility using Selective Catalytic Reduction method is the most widely applied one that removes NOx from flue gas emitted from combustion facility such as boiler for power generation engine incinerator etc. Reductant $NH_3\;or\;NH_4OH$ is sprayed into flue gas to convert NOx into $H_2O$ and $N_2.$ Good mixing between flue gas and $NH_3$ is the most important factor to increase reduction in catalytic layer and to reduce unreacted NH3 slip. Therefore the development of mixer device for mixing effect is one of the important part for SCR facility. Objectives of this study are to investigate the relation between flow and concentration field by observation at the wake of delta-wing type mixer. At the first stage qualitative measurement of flow field is conducted by flow visualization using laser light sheet in lab. scale wind tunnel. Also we have conducted the quantitative analysis by comparing flow field measurement using LDV with numerical simulation. On the basis of qualitative and quantitative analysis we investigate the dis-tribution of flow and concentration in flow model facility. The results of an experimental and compu-tational examination of the vortex structures shed from delta wing type vortex generator having $40^{\circ}$ angle of attack are presented, The effects of vortex structure on the gas mixing is discussed, too.

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Influence of Spatial Differences in Volcanic Activity on Vegetation Succession and Surface Erosion on the Slope of Sakurajima Volcano, Japan

  • Teramoto, Yukiyoshi;Shimokawa, Etsuro;Ezaki, Tsugio;Nam, Sooyoun;Jang, Su-Jin;Kim, Suk-Woo;Chun, Kun-Woo
    • Journal of Forest and Environmental Science
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    • v.33 no.2
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    • pp.136-146
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    • 2017
  • We selected 6 plots ($100m^2$) located 2.2-3.8 km from Minamidake Crater on the north flank of Sakurajima Volcano. We conducted a field study to investigate the effects of volcanic activity on vegetation succession and surface erosion rate. The results showed that trees growing in plots further from the crater had a greater diameter at breast height (DBH), total height, and age. In addition, these plots had a greater number of woody plants and species, as well as a greater total cross-sectional area at breast height. The Fisher-Williams index of diversity (${\alpha}$) and the proportion of evergreen broad-leaved trees were higher in plots located further from the crater. Vegetation succession in these plots was not at the level of a climax forest. From 1972 to 2015, the timing for active volcano, the depth of volcanic ash layer, the dry density, and the pH of ground surface were lower for plots located further from the crater. Furthermore, the average annual sheet erosion from 1972 to 2015 was also lower for plots located further away from the crater. Overall, plots further away from the crater have a better environment for vegetation growth and a lower dry density of the volcanic ash surface layer. It is thought that lower dry density results in increased soil permeability, which impedes surface flow. In order to prevent debris-flow disasters, caused by mud and rock flow resulting from impaired soil penetrability, it is essential to promote soil development and restore penetrability by artificial vegetation restoration.