• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.109-112
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• 2005

Friction welding is welding method to use frictional heat of two material. A defect of friction welding is that create flash. The flash is part that must have cut after welding finished. But the welding part with flow gallery by friction welding can't cut flash. Therefore the welding part with flow gallery was designed with no effect in flow. In this research, decide the welding shape parameter of welding part with flow gallery and do friction welding analysis. In friction welding analysis, must input necessary S-S curve, friction coefficient by temperature change, upset pressure, RPM etc. According to analysis result, decided the optimal shape of welding part with no effect in flow.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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• pp.33-34
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• 2005

The internal state of an automotive engine is very severe. A piston exposes burnt gas of over $2000^{\circ}$ nd is shocked by high pressure at the time of explosion. Furthermore strong friction is caused by high speed motion. A study on the cooling of the piston requires because the cooling and lubrication of the piston has an effect on the life and efficiency of engine directly. The previous system of oil jet cooled only the bottom of the piston. In order to improve the cooling efficiency, the oil gallery is made inside the piston, and oil flows into the oil gallery. The flow rate of oil at the entrance of oil gallery is important because of the cooling efficiency. The purpose of this study is the investigation of fluid flow characteristics of oil jet and flow rate into the oil gallery.

• 동력기계공학회지
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• 제10권4호
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• pp.50-55
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• 2006

An efficient cooling system for a piston of an automotive engine is very important. Therefore a large capacity gasoline engine or diesel engine has adopted the direct injection cooling system to increase its cooling efficiency. In this direct cooling system, an cooling oil is injected to a piston directly using an oil jet and this cooling oil flows through an oil gallery inside the piston. Flow rate and injection accuracy of this cooling oil are very important because these are main factors that have influence on its efficiency. The purpose of this study is to understand the changes of flow characteristics with various curvatures and diameters of an outlet nozzle and to check whether engine oil enters into the oil gallery well or not. From this study, we found that secondary flow was formed in a curved part of jet due to centrifugal force and irregular flow pattern appeared at the jet outlet. This pattern has influence on flow characteristics of engine oil entering the gallery. These simulation results have a good agreement with experiments.

• Structural Engineering and Mechanics
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• 제84권5호
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• pp.633-649
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• 2022

In this study, the effect of circle tunnel on the force distribution around underground rectangular gallery was investigated using theoretical approach, experimental test and Particle flow code simulation (PFC). Gypsum model with dimension of 1500×1500 mm was built. Tensile strength of material was 1 MPa. Dimension of central gallery was 100 mm×200 mm and diameter of adjacent tunnel in its right side was 20 mm, 40 mm and 60 mm. Horizontal distance between tunnel wall and gallery edge were 25, 50, 75, 100 and 125 mm. using beam theory, the effect of tunnel diameter and distance between tunnel and gallery on the induced force around gallery was analyzed. In the laboratory test, the rate of loading displacement was set to 0.05 millimeter per minute. Also sensitivity analysis has been done. Using PFC2D, interaction between tunnel and gallery was simulated and its results were compared with experimental and theoretical analysis. The results show that the tensile force concentration has maximum value in center of the rectangular space. The tensile force concentration at the right side of the axisymmetric line of gallery has more than its value in the left side of the galleries axisymmetric line. The tensile force concentration was decreased by increasing the distance between tunnel and rectangular space. In whole of the configurations, the angles of micro cracks fluctuated between 75 and 105 degrees, which mean that the variations of tunnel situation have not any influence on the fracture angle.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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• pp.205-209
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• 2005

Now a days Automobiles are becoming more important in our life, the study on piston of engine is needed because, piston's cooling and lubrication of piston have an effect on the life and efficiency of engine directly. So, this study is about nozzle part of oil jet for cooling piston in the automotive engine. Piston exposes combustion gas of over $2000^{\circ}C$ and is shocked high pressure at the time of explosion shortly. Furthermore strong friction occurs by high speed rotation. The cooling system is considered from oil jet to piston. The previous system cooled the lower part of piston only. So, efficiency was low. To improve this system, make the oil gallery in the piston, and oil flows into the gallery. The value of oil flow rate into the gallery is important. Consequently, the point of this study is the research of investigation of flow characteristics for variable Re number. This study has been modelled by a commercial CFD code FLUENT, allowing to assess its validity

• Tribology and Lubricants
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• 제26권1호
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• pp.21-30
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• 2010

In this research, it is investigated the collecting efficiency of jet oil to several types of piston oil cooling gallery by using recently developed PCJ (piston cooling jet) rig tester. So it will be selected for a better design of piston oil cooling gallery. The collecting efficiencies at each type of piston cooling galleries are measured under conditions of a few piston positions, and several oil jet pressures and oil viscosities. Furthermore, the type of jet cone will be compared for a few jet pressure conditions. The selected type of piston oil cooling gallery is planned to be applied to the target engine which is now developing to satisfy the EURO VI emission regulation.

• Tribology and Lubricants
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• 제25권6호
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• pp.387-398
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• 2009

The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

• Structural Monitoring and Maintenance
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• 제6권2호
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• pp.103-124
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• 2019

Present study concerns the safety evaluation of SefidRud dam's block No. 18 regarding probable crack propagation in the foundation gallery under a MCE record. Accordingly, a 3D finite element model of the block in companion with the reservoir and the foundation is modeled. All the associated thermal and structural parameters are derived via calibration with the records of thermometers and pendulums installed inside the dam body. The origination of the cracks and their whereabouts are determined by primary thermal and static analyses and through a linear dynamic analysis the potential failure zone and their extent and level are studied. The foundation gallery is the most probable zone among the other intensive tensile stress area to compromise the dam stability. Therefore, the nonlinear analysis of this risky region is inevitable. The results depict the permissible expansion of the cracks inside the gallery even under another future earthquake in MCE level. As a consequence, the general dam performance is assessed safe in spite of the seepage flow rate growth from the gallery fractures.

• 한국추진공학회지
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• 제11권3호
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• pp.7-12
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• 2007

마찰용접은 소재를 서로 마찰시켜 마찰열에 의해 용접하는 방법이다. 본 연구는 내부에 유동부를 갖는 부분을 마찰용접을 이용하여 용접했을 때 유체의 유동에 영향이 없는 유동부를 설계하는데 목적을 두고 있다. 용접부의 설계 변수를 결정하고 이에 대하여 마찰용접 해석을 DEFORM-2D를 이용하여 해석을 수행하였다. 마찰용접 해석을 수행하기 위해 온도변화에 따른 마찰계수와 업셋 압력, 소재의 분당회전수, 그리고 유동응력을 입력해 주었다. 해석결과에 따라서 유동에 영향이 없는 용접부의 최적형상을 결정하였다.

• 설비공학논문집
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• 제15권1호
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• pp.50-58
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• 2003

An analytical study was carried out to investigate the performance of an oil pumping system of a variable speed compressor using a commercial CFD program. The simulations for the oil supplying system with the oil and air mixture were performed by varying compressor speed from 40 Hz to 90 Hz. Comparing the predicted with the measured data on the modified scroll compressor validated the simulation model. The predicted results were consistent with the test data with a maximum deviation of 12.8%. The oil flow rate significantly increased with a rise of compressor speed due to a higher oil flow rate from the swing pump and a greater centrifugal force on oil gallery.