• Title/Summary/Keyword: flammable liquids

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A Study on the Prevention Measures against Fire and Explosion Accidents during Splash Filling in Batch Process (회분식 공정에서 스플래쉬 필링(Splash Filling) 작업으로 인한 화재·폭발 사고 예방대책에 관한 연구)

  • Kim, Sang Ryung;Lee, Dae Jun;Kim, Jung Duk;Kim, Sang Gil;Yang, Won Baek;Rhim, Jong Guk
    • Journal of the Korean Institute of Gas
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    • v.24 no.3
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    • pp.33-39
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    • 2020
  • In general, in a batch reaction process in which products are made using flammable liquids, splash filling is used to clean the walls of the reactor by spraying flammable liquids, which are raw materials used for product, during cleaning of the reactor after work. During this process, mist of flammable liquid is generated, the lower limit of explosion is lowered, and fire·explosion may occur due to discharges caused by various types of complex charges, such as flow charge, collision charge, and ejection charge. Therefore, based on the recent accident case, to identify the risk when working in the form of splash filling with toluene in a batch process and perform an explosion impact analysis using the TNT equivalent method After that, we will analyze the accident results and suggest preventive measures such as constant purge system, improvement of cleaning method, and use of tantalum to prevent such accident.

A study on Preventive Measures for Fire and Explosion Accidents During Acetic Acid Handling in Manufacturing the Semiconductor Material (반도체 소재 제조 공정에서 아세트산 취급 작업 시 발생한 화재·폭발 사고 예방대책에 관한 연구)

  • Dae Joon Lee;Sang Ryung Kim;Sang Gil Kim;Kyo Shik Park;Joon Won Lee
    • Journal of the Korean Institute of Gas
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    • v.27 no.2
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    • pp.65-70
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    • 2023
  • Flammable materials used in semiconductor supply facilities are manufactured at high temperatures and high pressures, and as the semiconductor industry becomes more sophisticated and larger, the amount of materials used is rapidly increasing. Recently, fires and explosions occurred during the handling of acetic acid, which is a raw material for making products in the semiconductor material manufacturing process. Overall problems such as lack of air inflow prevention for fire and explosion prevention were identified. Therefore, in this study, in order to accurately identify the cause of the accident and prevent fire and explosion that may occur in the process of handling large amounts of flammable liquids, opinions from various perspectives, such as construction of facilities such as hoppers, installation of AOPS components, and change in workers' perceptions would like to present.

Study on the Risk of Flammability & Combustion of Liquid Mixtures such as Alcohols (알코올류 등의 액체 혼합물에 대한 인화 및 연소 위험성에 관한 연구)

  • Koh, Jae-Sun
    • Journal of the Society of Disaster Information
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    • v.15 no.4
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    • pp.634-647
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    • 2019
  • Purpose: Currently, many chemicals are used in industrial and real life, and many substances are used in the form of a single substance, but most of them are used in the form of a mixture, and there is a need for a criterion for judging the danger of these substances. Method: Therefore, this study aims to confirm the risk criteria of the mixture through experimental studies on flammable mixtures in order to secure the effectiveness of the details of the existing Dangerous Goods Safety Management Act angerous Goods Judgment Criteria and to ensure the reliability and reproducibility of the dangerous goods judgment. Result: Experimental results show that alcohol flash point is mixed with water, which is a non-flammable liquid. Similar flash point trends occurred around 60% on an alcohol basis. In addition, in the case of flammable-combustible mixtures, there was little change in flash point if the flash point difference of the two materials was not large, and if the flash point difference of the two materials was low, the flash point tended to increase with the increase of the high flash point material. Conclusion: In the future, the test results may provide reference data on the experimental criteria for the flammable liquids that are cracked at the fire site.

The Minimum Autoignition Temperature Behavior(MAITB) of n-Decane and Acetic acid Mixture (n-Decane과 Acetic acid 혼합물의 최소자연발화온도 거동)

  • Ha, Dong-Myeong
    • Journal of the Korean Society of Safety
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    • v.28 no.2
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    • pp.49-54
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    • 2013
  • The autoignition temperature(AIT) is important index for the safe handling of flammable liquids which constitute the solvent mixtures. This study measured the AITs and ignition delay time for n-Decane and Acetic acid system by using ASTM E659 apparatus. The AITs of n-Decane and Acetic acid which constituted binary system were $212^{\circ}C$ and $512^{\circ}C$, respectively. The experimental AITs of n-Decane and Acetic acid system were a good agreement with the calculated AITs by the proposed equations with a few A.A.D.(average absolute deviation). And n-Decane and Acetic acid system was shown the minimum autoignition temperature behavior(MAITB).

Prediction and Measurement of Autoignition Temperature of Toluene and 2-Butanol System (톨루엔과 2-부탄올 계의 최소자연발화온도의 측정 및 예측)

  • Ha, Dong-Myeong
    • Journal of the Korean Society of Safety
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    • v.30 no.4
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    • pp.73-78
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    • 2015
  • The autoignition temperatures(AIT) of solvent mixture is important index for the safe handling of flammable liquids which constitute the solvent mixtures. Therefore, the AITs of common pure chemical substances are widely reported, but very limited data are available for mixtures. This study, the toluene and 2-butnaol system which used mixture solution solvent was measured the AIT and ignition delay time by using ASTM E659 apparatus. The AITs of toluene and 2-butanol constituted binary system were $547^{\circ}C$ and $400^{\circ}C$, respectively. The experimental AIT of toluene and 2-butanol were a good agreement with the calculated AIT by the proposed equations with a few average absolute deviation(A.A.D.).

Flash Points of the Binary Solutions Using Cleveland Open Cup Tester (클리브랜드 개방식 장치를 이용한 2성분계의 인화점)

  • Ha, Dong-Myeong;Lee, Sung-Jin
    • Fire Science and Engineering
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    • v.25 no.1
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    • pp.57-62
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    • 2011
  • The flash point is one of the most significant combustion properties of flammable liquids in industrial processes when evaluation process safety, In this paper, Cleveland open cup tester is used to measure the flash points for the two binary systems (n-propanol + formic acid and acetic acid + propionic acid). The measured flash points were compared with the values calculated by the Raoult's law and the optimization method using van Laar and Wilson equations. The calculated values based on the optimization method were found to be better than those based on the Raoult's law.

The Study about The Minimum Ignition Energy for Electrostatic Discharge in The Gasoline-air Mixture (정전기 방전에 의한 개소린-공기혼합기체의 최소착화에너지에 관한 연구)

  • 황명환;이덕출
    • Fire Science and Engineering
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    • v.10 no.1
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    • pp.3-9
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    • 1996
  • Electrostatic charge is generated in large scale or high speed processes dealing with materials with large resistance, or under complicated condition. Fire and explosion often occur due to electrostatic charge accumulated in flammable gases, vapor, liquids and powder. It is usually very difficult to verify the cause of accidents as well as the prevention. In this study, it is shown that the needle electrode needs the electrode gap from 1.8mm to 3.8mm, sphere electrode and plate electrodes need the electrode gap of 1.9mmfor the minimum ignition energy. The sphere electrode and the plate electrode requires 12.8mJ and 3.2mJ of minimum ignition energy respectively with the electrode gap of 1.1mm. The ignition voltage rises to very large value as the ground resistance increases.

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A Study on the Discrimination of Fire Pattern by the Phenomenological Observation (Focused on the Fire Cases) (현상학적 관찰에 의한 연소패턴의 식별에 관한 연구(사례를 중심으로))

  • Choi, Don-Mook;Choi, Sung-Bok;Choi, Jae-Soung
    • Fire Science and Engineering
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    • v.23 no.6
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    • pp.98-110
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    • 2009
  • The burned patterns of fire are changed very diversely according to the direction of wind, conditions of combustibles, shape of buildings and so on in the fire scenes. And careful attentions are required on the determining of ignition point and fire causes. In this study, we examined that the burned pattern of fuel controlled fires and ventilation controled fires that impose a heavy burden on fire investigators, carbonized marks of floor, formed by flammable liquids, and combustion marks of falling firing materials through the fire cases. We suggest a proper fire investigation method.

A Study on the Assessment of Hazardous Properties of Flammable liquids (인화성액체의 위험성평가에 관한 연구)

  • Lee, Bong-Woo;Park, Chul-Woo;Song, Haak;Kim, Hak-Jin
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2009.04a
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    • pp.276-285
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    • 2009
  • 화학물질의 분류 및 표시의 국제표준화시스템(GHS)을 조기에 구축하고 국내에 사용하는 화학물질을 보다 안전하게 제조, 저장 및 운송하기 위하여 위험물안전관리법과 GHS시험 방법으로 다양한 인화성액체 시험을 실시하여 이들의 결과에 대한 연관성을 도출하고, 국내 실정에 적합한 국제표준화 시험방법을 선택가능방식(Building Block Approach)으로 제시하고자 한다. 위험물의 80%를 차지하는 인화성액체의 분류에 필요한 시험은 인화점이 가장 중요한 요소지만, 도료류와 같은 혼합물은 가연성액체량과 GHS-연소지속성에 따라 위험물/비위험물로 분류될 수 있다. 도료류는 두 시험의 분류결과가 대부분 비슷하게 나타나 GHS-연소지속성시험을 선택가능방식을 통해 우리나라에 적합하게 도입하는 것이 바람직 할 것으로 보인다.

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Measurement of Flash Point for Binary Mixtures of 2-Butanol, 2,2,4-Trimethylpentane, Methylcyclohexane, and Toluene at 101.3 kPa (2-Butanol, 2,2,4-Trimethylpentane, Methylcyclohexane 그리고 Toluene 이성분 혼합계에 대한 101.3 kPa에서의 인화점 측정)

  • Hwang, In Chan;In, Se Jin
    • Clean Technology
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    • v.26 no.3
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    • pp.161-167
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    • 2020
  • For the design of the prevention and mitigation measures in process industries involving flammable substances, reliable safety data are required. An important property used to estimate the risk of fire and explosion for a flammable liquid is the flash point. Flammability is an important factor to consider when developing safe methods for storing and handling solids and liquids. In this study, the flash point data were measured for the binary systems {2-butanol + 2,2,4-trimethylpentane}, {2-butanol + methylcyclohexane} and {2-butanol + toluene} at 101.3 kPa. Experiments were performed according to the standard test method (ASTM D 3278) using a Stanhope-Seta closed cup flash point tester. A minimum flash point behavior was observed in the binary systems as in the many cases for the hydrocarbon and alcohol mixture that were observed. The measured flash points were compared with the predicted values calculated via the following activity coefficient (GE) models: Wilson, Non-Random Two-Liquid (NRTL), and UNIversal QUAsiChemical (UNIQUAC) models. The predicted data were only adequate for the data determined by the closed-cup test method and may not be appropriate for the data obtained from the open-cup test method because of its deviation from the vapor liquid equilibrium. The predicted results of this work can be used to design safe petrochemical processes, such as the identification of safe storage conditions for non-ideal solutions containing flammable components.