• Title/Summary/Keyword: fixed-bed reactor

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The Experimental Study on the Direct Synthesis of DME (Dimethyl Ether) in the Fixed Bed Reactor. (고정층 반응기에서 DME 직접합성에 관한 실험 연구)

  • Choi, Chang Woo;Cho, Wonihl;Ju, Woo-Sung;Lee, Seung-Ho;Baek, YoungSoon;Row, Kyung Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.4
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    • pp.283-290
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    • 2004
  • The single-step process for conversion of syngas to DME give higher conversion than the syngas-to-methanol process. This arises because of a synergy among the three simultaneous reaction, methanol synthesis, methanol dehydration and water gas shift reaction, in the process. we would find the optimal condition of the process which these advantages. The optimal condition of DME synthesis reaction over a commercial $Cu/Zn/Al_2O_3$ catalyst and Hybrid catalyst in a fixed bed reactor. The syngas-to-dimethyl ether conversion was examined on various reaction condition (Temperature 473~553K, $H_2/CO$ ratio 1~3, Pressure 30'50atm, GHSV 1000~4000).

Biological Treatment of Textile Wastewater by Anaerobic-Aerobic Reactor System (Pilot 혐기-호기 공정을 이용한 염색폐수의 생물학적 처리)

  • 박영식;안갑환
    • Journal of Environmental Health Sciences
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    • v.27 no.3
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    • pp.11-20
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    • 2001
  • An anaerobic sludge-aerobic fixed-bed biofilm(packed with ceramic support carrier of 1 inch size) reactor system was built up to treat textile wastewater. The efficiency of reactor system was examined by determining the effects of textile wastewater ratio(from 25% to 100% at HRT 24 h). The influent range of SCOD concentration and color were 1,036~1,357 mg/L, and 1,487~1,853 degree, respectively. When textile wastewater ratio was 100% and hydraulic retention time was 24 hours, SCOD removal efficiency by the anaerobic stage were 39.2% 100% and hydraulic retention time was 24 hours, SCOD removal efficiency by the anaerobic stage were 39.2% and the removal efficiency of the whole system were 75.8%. Color removal efficiency by the anaerobic stage were 45.4%(soluble color), and the removal efficiency of the whole system were 70.2%. In the A/A reactor system, the aerobic stage played an important role in removing both color and COD as well as anaerobic stage.

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Effect of Pre-treatment Method on Reactivity of WGS Catalyst for SEWGS System (SEWGS 시스템을 위한 WGS 촉매의 반응성에 미치는 수소 전 처리 방법의 영향)

  • Ryu, Hojung;Park, Jihye;Lee, Dongho;Shun, Dowon;Rhee, Youngwoo
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.4
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    • pp.355-363
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    • 2014
  • Thermal shock or overheating of WGS catalyst for SEWGS system during hydrogen pre-treatment can cause reactivity decay of the catalyst. To select appropriate pre-treatment condition, temperature profiles of catalyst bed (or outside fluidized particle bed of bed insert) during pre-treatment were measured and then CO conversions of those catalysts during WGS reaction were also measured and compared. Drastic overheating of catalyst took place when we reduce catalyst at fixed bed condition and these catalysts showed low CO conversion during WGS reaction. On the contrary, there was no overheating of catalyst at fluidized bed condition not only physical mixing case but also bed insert case. Spring type bed insert showed acceptable CO conversion even at low WGS content. Consequently, feasibility of high CO conversion without decay of reactivity of catalyst and holding the WGS catalyst inside the SEWGS reactor as tablet shape were confirmed using spring type bed insert.

Effect of Pressure on HCl Absorption Behaviors of a K-based Absorbent in the Fixed Bed Reactor (고정층 반응기에서 K-계열 흡수제의 압력에 따른 HCl 흡수 거동 연구)

  • Kim, Jae-Young;Park, Young Cheol;Jo, Sung-Ho;Ryu, Ho-Jung;Baek, Jeom-In;Park, Yeong Seong;Moon, Jong-Ho
    • Clean Technology
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    • v.19 no.2
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    • pp.165-172
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    • 2013
  • In this study, the hydrogen chloride removal using K-based dry sorbents ($K_2CO_3/Al_2O_3$, KEPRI, Korea) was studied with varying the pressure in a fixed bed reactor (15 cm tall bed with 0.5 cm I.d.). Working temperature was $400^{\circ}C$ and feed gas concentration was 750 ppm (HCl vol%, $N_2$ balance). The chloride sorption capacity of sorbent increases with increasing pressure (1, 5, 10, 15 and 20 bar). Also, after forming KCl crystal by reaction with $K_2CO_3$ and HCl, owing to the strong bonding energy, sorbent regeneration was practically impossible. Its optical, physical and chemical characterizations were evaluated by SEM, EDAX, BET, TGA and XRD. At $400^{\circ}C$ and 20 bar condition, working condition for the dehalogenation process after gasification, K-based dry sorbent showed high HCl sorption capacity and HCl/$N_2$ separation performances comparing with Ca-based and Mg-based dry sorbents.

Tubular reactor design for the oxidative dehydrogenation of butene using computational fluid dynamics (CFD) modeling

  • Mendoza, Joseph Albert;Hwang, Sungwon
    • Korean Journal of Chemical Engineering
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    • v.35 no.11
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    • pp.2157-2163
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    • 2018
  • Catalytic reactors have been essential for chemical engineering process, and different designs of reactors in multi-scales have been previously studied. Computational fluid dynamics (CFD) utilized in reactor designs have been gaining interest due to its cost-effective advantage in designing the actual reactors before its construction. In this work, butadiene synthesis via oxidative dehydrogenation (ODH) of n-butene using tubular reactor was used as a case study in the CFD model. The effects of coolant and reactor diameter were investigated in assessing the reactor performance. Based on the results of the CFD model, the conversion and selectivity were 86.5% and 59.5% respectively in a fixed bed reactor under adiabatic condition. When coolants were used in a tubular reactor, reactor temperature profiles showed that solar salt had lower temperature gradients inside the reactor than the cooling water. Furthermore, higher conversion (90.9%) and selectivity (90.5%) were observed for solar salt as compared to the cooling water (88.4% for conversion and 86.3% for selectivity). Meanwhile, reducing the reactor diameter resulted in smaller temperature gradients with higher conversion and selectivity.

Degradation of Tetrachloroethylene (PCE) by a Dechlorinating Enrichment Culture Fixed in an Anaerobic Reactor (탈염소화 미생물 부착 혐기성 고정막 반응기에 의한 테트라클로로에틸렌(PCE)의 분해)

  • Lee Tae Ho
    • Journal of Soil and Groundwater Environment
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    • v.9 no.3
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    • pp.49-55
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    • 2004
  • A soil enrichment LYF-1 culture from a contaminated site, which could reductively dechlorinate 900 $\mu$M (ca. 150 mg/L) of tetrachloroethylene (PCE) stoichimetrically into cis-1,2-dichloroethylene (cis-DCE), was established and characterized. The enrichment culture can use yeast extract, peptone, formate, acetate, lactate, pyruvate, citrate, succinate, glucose, sucrose, and ethanol as electron donors for dechlorination of PCE. Addition of NO$_2$$^{[-10]}$ and NO$_3$$^{[-10]}$ as alternative electron acceptors showed complete inhibition of PCE dechlorination, but S$_2$O$_3$$^{-2}$ , SO$_3$$^{-2}$ and SO$_4$$^{-2}$ had no significant effect on PCE dechlorination. The enrichment culture was attached to ceramic media in an anaerobic fixed-bed reactor. The fixed-bed reactor showed more than 99% of PCE degradation in the range of PCE loading rate of 0.13-0.78 $\mu$moles/L/hr. The major end product of PCE dechlorination was cis-DCE.

Reaction Characteristics of WGS Catalyst for SEWGS Process in a Pressurized Fluidized Bed Reactor (가압 유동층 반응기에서 SEWGS 공정을 위한 WGS 촉매의 반응특성)

  • Kim, Ha-Na;Lee, Dong-Ho;Lee, Seung-Yong;Hwang, Taek-Sung;Ryu, Ho-Jung
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.4
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    • pp.337-345
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    • 2012
  • To check effects of operating variables on reaction characteristics of WGS catalyst for SEWGS process, water gas shift reaction tests were carried out in a pressurized fluidized bed reactor using commercial WGS catalyst and sand(as a substitute for $CO_2$ absorbent) as bed materials. Simulated syngas(mixed with $N_2$) was used as a reactant gas. Operating temperature was $210^{\circ}C$ and operating pressure was 20 bar. WGS catalyst content, steam/CO ratio, gas velocity, and syngas concentration were considered as experimental variables. CO conversion increased as the catalyst content and steam/CO ratio increased. CO conversion at fluidized bed condition was higher than that of fixed bed condition. However, CO conversion were maintained almost same value within the fluidized bed condition. CO conversion decreased as the syngas concentration increased. The optimum operation condition was confirmed and long time water gas shift reaction test up to 24 hours at the optimum operating conditions was carried out.

Principles of Simulated Moving Bed Reactor(SMBR) (Simulated Moving Bed Reactor(SMBR)의 원리)

  • Song, Jae-Ryong;Kim, Jin-Il;Koo, Yoon-Mo
    • Korean Chemical Engineering Research
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    • v.49 no.2
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    • pp.129-136
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    • 2011
  • Simulated Moving Bed(SMB) process consists of multiple chromatographic columns, which are usually partitioned into four zones. Such a process characteristic allows a continuous binary separations those are impracticable in conventional batch chromatographic processes. Compared with batch chromatography, SMB has advantages of continuity, high purity and productivity. Various researches have been reported for the integration of reaction and recovery during process operation on the purpose of economics and effectiveness. Simulated Moving Bed Reactor(SMBR) is introduced to combine SMB as a continuous separation process and reactor. Several cases of SMBR have been reported for diverse reactions with catalytic, enzymatic and chemical reaction on ion exchange resin as main streams. With an early type of fixed bed using catalyst, SMBR has been developed as SMB using fluidized enzyme, SMB with immobilized enzyme and SMB with discrete reaction region. For simple modeling and optimization of SMBR, a method considering convection only is possible. A complex method considering axial dispersion and mass transfer resistance is needed to explain the real behavior of solutes in SMBR. By combining reaction and separation, SMBR has benefits of lower installation cost by minimizing equipment use, higher purity and yield by avoiding the equilibrium restriction in case of reversible reaction.

Enhancement of Feed Gas Distribution of Heterogeneous Catalytic Fixed-bed Reactor

  • Lee, Ji Hyun;Kim, Beom-Ju;Kwak, No-Sang;Lee, Jung Hyun;Shin, Su Hyun;Hwang, Sun-Na;Shim, Jae-Goo
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.4
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    • pp.595-600
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    • 2016
  • 다상 고정층 촉매반응기(Multiphase catalytic fixed-bed reactor)에서 기체 유동과 관련, 반응기 내부 구조 디자인에 따른 feed 가스의 분산성 변화를 분석하였다. 다상 촉매반응기의 경우 feed gas의 투입방법이 전체 공정의 반응효율을 크게 결정하는바 본 연구에서는 산업현장에서 활용도가 높은 환형 가스 주입부로 구성된 다상 고정층 촉매반응기를 대상으로 다양한 조건하에서 촉매 반응기 내부에서의 feed가스 분산성 변화를 분석하였다. 다상 촉매반응기의 feed gas 주입과 관련하여 다양한 방안이 제시되고 있는데 그 중 환형 가스 주입방식을 활용하는 방법은 타 기술대비 상대적으로 저렴한 투자비와 좁은 작업공간하에서 기체의 분산성을 향상 시킬수 있는 특징이 있어 실제 상업 공정에서의 활용성이 매우 높다. 본 논문에서는 특히 기-고 촉매 반응기 내부 반응기체의 분산성 향상을 위해 환형 가스 주입장치 내부에 설치된 가스 주입홀 구성방법에 따른 반응기 내부 유동을 분석하였다. 분석결과 주입홀의 위치가 가스 투입라인의 접선방향에 위치하는 것은 전체 분산성에 큰 영향을 주지 못하며 대부분 가스투입 입구와 맞은편 부분에 위치하는 경우 분산성이 향상되는 것으로 분석되었다. 결과적으로 환형 가스주입장치의 최적 설계는 feed 가스의 분산성에 큰 영향을 미치므로 초기단계에서 이러한 점을 고려한 설계 및 분석연구가 선행되어야 할 것으로 사료된다.

Performance Enhancement of Anaerobic Treatment of Waste Sludge by Chemical Pretreatment (화학적 전처리를 통한 혐기성 슬러지 처리효율의 향상)

  • 허준무;박종안;손부순
    • Journal of environmental and Sanitary engineering
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    • v.13 no.1
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    • pp.16-25
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    • 1998
  • Laboratory-scale experiment using anaerobic fluidized bed reactor was carried out to investigate the prehydrolysis step with caustic soda on the treatment efficiency of anaerobic sludge treatment, since the overall rate-limiting step for the complete anaerobic digestion of sludge was the hydrolysis step by extracellular bacterial enzymes of insoluble polymeric molecules. Reactors received a sludge which had not been pretreated, a 50-50 mixture of pretreated and untreated sludge, and the fully pretreated sludge. Hydraulic retention time of 10, 5, 2.5 days and 1 day were applied with an respective equivalent organic loading rate of 1.17, 2.23, 4.17, 11.24 gCOD/L/d. Reactor with the untreated sludge did not archieve adequate digestion even at the HRT of 5 days, and reactor, which received the 50-50 mixture, operated well at the HRT of 5 days, but began to show signs of unstable digestion at the HRT of 2.5 days. While, reactor, which was fed the hydrolyzed sludge, operated reasonably well at the 2.5 days, but was showing somewhat decrease in removal efficiencies. Results, therefore, have substantiated that the limiting reaction in the anaerobic treatment process is hydrolysis. The soluble COD did not significantly accumulate in the reactor as organic acid form, even when they were highly stressed. It was believed that this resistance to a build-up of organic acids and soluble COD behavior was mainly due to the maintenance of the methane bacteria in the fixed-film system which prevents washout as the organic loading increased. The anaerobic fluidized bed reactor was therefore effective for the digestion of waste activated sludge at short HRT.

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