• 한국정밀공학회지
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• 제16권1호통권94호
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• pp.174-181
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• 1999

In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

• 소성∙가공
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• 제6권5호
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• pp.408-415
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• 1997

The backward tracing scheme of the finite element analysis, which is counted to be unique and useful for process design in metal forming, has been developed and applied successfully in industry to several metal forming processes. Here the backward tracing scheme is implemented for process design of three-dimensional plastic deformation in metal forming, and it is applied to a precision coining process. The contact problem between the die and workpiece has been treated carefully during backward tracing simulation in three-dimensional deformation. The results confirm that the application of the developed program implemented with backward tracing scheme of the rigid plastic finite element leads to a reasonable initial piercing hole configuration. It is concluded that three-dimensional extension of the scheme appears to be successful for industrial applications.

• 소성∙가공
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• 제9권4호
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• pp.379-388
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• 2000

This study aims to examine the influence of experimental and numerical factors on the results of the test and finite element simulation to evaluate the formability of sheet metals. The stretch-forming test with a hemispherical punch is carried out to obtain the limiting dome height (LDH) and forming limit diagram (FLD) for several kinds of aluminium and steel sheet. The results of the LDH and FLD tests are analysed to find any correlation with the uniaxial tensile properties. It proves that the size of the prescribed grid has great influence on the measured value of strain. The finite element analysis of the punch stretching process is also carried out and the result is compared with the experimental data. The influence of the numerical parameters such as friction coefficient, element size and anisotropy model on the simulation results tms out to be very considerable.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2014년도 추계학술대회 논문집
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• pp.858-861
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• 2014

This paper presents a simplified finite element tire model for vehicle dynamics analysis. The classical finite element tire model was too big to simulate dynamic properties of the tire. In the simplified model, number of nodes of the tire model was dramatically reduced, and thus its simulation time was several times less than the classical model. Bead, carcass, belt which have an important role to the dynamic characteristics of tire were replaced by simple axis symmetric membrane elements. Also the rebar element was deleted. The tire model has been verified by comparing vertical stiffness data of the simulation model to the test data.

• 대한기계학회논문집A
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• 제29권4호
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• pp.563-569
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• 2005

This paper develops a finite element model of a cabover type large truck. The finite element model is for evaluating torsional stiffness of the frame of the large truck. The torsional test of the frame is conducted in order to validate the developed finite element model. A load cell is used to measure the load applied to the frame. An angle sensor is used to measure the torsional angle. An actuator is used to apply a load to the frame. A vertical upward load and a vertical downward load are applied to the frame in the torsional test. The frame's torsional stiffness is computed with the measured load and torsional angle in the torsional test. The finite element model of the large truck includes cab, deck and payload, suspension, and tire. Cab, deck, and suspension are modeled not to affect the frame's torsional stiffness. The simulation is performed with the developed finite element model for evaluating the frame's torsional stiffness. The simulation results show a very good correlation with the torsional test results in the tendency of changing of the frame's torsional stiffness not only with the direction of the applying load but also with the amount of the applying load. In addition, the simulation results predict the measured torsional stiffness of the frame with about $5{\%}$ error.

• Computers and Concrete
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• 제11권5호
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• pp.475-492
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• 2013

Since the beginning of the 90 s, depending on the growth of the industrial sector in Turkey, factory constructions have been increased. The cost of precast concrete buildings is lower than the steel ones for this reason the precast structural systems are used more. Precast concrete structural elements are mostly as strong as not to have damage in the earthquake but weakness of connections between elements causes unexpected damages of structure during earthquake. When looking at the previous researches, it can be seen that there is a lack of studies about socket type base connections although there were many experimental and analytical studies about the connections of precast structural elements. The aim of this study is to investigate the stress transfer mechanism between column and the socket base wall with finite element method. For the finite element analysis ANSYS software was used. A finite element model was created which is the simulation of experimental research executed by Canha et al. (2009) under vertical and horizontal forces. Results of experimental research and finite element analysis were compared to create a successful simulation of experimental program. After determining the acceptable parameters, models of socket bases were created. Model dimensions were chosen according to square section column sizes 400, 450, 500, 550 and 600 mm which were mostly used in industrial buildings. As a result of this study, stress distribution at center section of the socket base models were observed and it is found that stress distribution affects triangular at the half of socket bottom and top.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.187-188
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• 2006

In contrast with the Finite Element Method, the Discrete Element Method (DEM) takes explicitly into account the particulate nature of powders. DEM exhibits some drawbacks and many advantages. Simulations can be computationally expensive and they are only able to represent a volume element. However, these simulations have the great advantage of providing a wealth of information at the microstructural level. Here we demonstrate that the method is well suited for modelling, in coordination with FEM, the compaction of ceramic $UO_2$ particles that have been aggregated. Aggregates of individual ceramic crystallites that are strongly bonded together are represented by porous spheres.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.546-550
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• 1996

A fully automatic computer simulation technique of axisymmetric multi-stage compound forging processes was presented in this paper. A penalty rigid-viscoplastic finite element method was employed together with an improved looping method for automatically remeshing with quadrilateral finite-elements only. An application example of six-stage axisymmetric forging processes involving one cold and two hot forging processes, two piercing processes and a sizing process was given with emphasis on automatically tracing the metal flow lines through the whole simulation.

• 한국전산구조공학회:학술대회논문집
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• 한국전산구조공학회 2007년도 정기 학술대회 논문집
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• pp.451-456
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• 2007

A finite element analysis and experiment study of a motorcycle helmet are presented in this paper. The finite element LS-DYNA3D code is used to analyze the helmet. The test specimen, instruments, and setup procedures are described. Since the displacements and Von-Mises stresses obtained by numerical analysis and experiment agree well, the numerical simulation is proved to be valid.

• Interaction and multiscale mechanics
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• 제6권2호
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• pp.257-270
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• 2013

The use of lightweight materials has been steadily increasing in the automotive industry, and presents new challenges to material joining. Among many joining processes, self-piercing riveting (SPR) is particularly promising for joining lightweight materials (such as aluminum alloys) and dissimilar materials (such as steel to Al, and metal to polymer). However, to establish a process window for optimal joint performance, it often requires a long trial-and-error testing of the SPR process. This is because current state of the art in numerical analysis still cannot effectively resolve the problems of severe material distortion and separation in the SPR simulation. This paper presents a coupled meshfree/finite element with a moving boundary algorithm to overcome these numerical difficulties. The simulation results are compared with physical measurements to demonstrate the effectiveness of the present method.