• Steel and Composite Structures
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• v.17 no.5
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• pp.561-572
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• 2014

In this paper, we present the scattering characteristics of infinite and finite array using method of moment (MoM) with Floquet harmonics and asymptotic waveform evaluation (AWE) technique. First, infinite cylindrical dipole array is analyzed using the MoM with entire domain basis function and cylindrical Floquet harmonics. To provide the validity of results, we fabricated the cylindrical dipole array and measured the transmission characteristics. The results show good agreements. Second, we analyzed the scattering characteristics of finite array. A large simulation time is needed to obtain the scattering characteristics of finite array over wide frequency range because Floquet harmonics can't be applied. So, we used the MoM with AWE technique using Taylor series and Pade approximation to overcome the shortcomings of conventional MoM. We calculated the radar cross section (RCS) as scattering characteristics using the proposed method in this paper and the conventional MoM for finite planar slot array, finite spherical slot array, and finite cylindrical dipole array, respectively. The compared results agree well and show that the proposed method in this paper is good for electromagnetic analysis of finite FSS.

• Transactions of Materials Processing
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• v.19 no.2
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• pp.120-126
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• 2010

The line array roll set(LARS) process, as one of many kinds of incremental forming processes, is a continuous process in which a flat metal plate is formed into a singly or doubly curved plate through successive passes of forming rolls. It was found that the curvature level of the formed plates in the previous study was well over the curvature required in shipyards. This fact shows that the LARS method has good potential for shipbuilding applications. The major purpose of the present study is to estimate experimentally the general applicability of the line array roll set process for the manufacture of ship hull plates. In this study, the target shapes are selected through investigation of the shape classification of ship hull plates that comprise a certain vessel. Forming processes for twisted shapes are analyzed with the finite element method(FEM) and the results of experimental work are presented. On the basis of the experimental and numerical results, the LARS process is applied to the production of real outer hull plates of a small patrol ship.

• Transactions of Materials Processing
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• v.17 no.8
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• pp.570-578
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• 2008

A flexible forming apparatus is composed a number of punches which have spherical pin tip shape instead of conventional solid die. The flexible forming tool consisted of punch array in a matrix form was proposed as an alternative forming method to substitute the conventional line heating method which use heat source to induce residual stress along specified heating lines. In this study, application of the flexible forming process to the small scale curved plate forming was conducted. Numerical simulations for both solid and flexible die forming process were carried out to compare the shape of the products between flexible and conventional die forming process. In addition, spring-back analysis was conducted to figure out the feasibility of the flexible forming process comparing with the die forming process in view of final configuration of the specimens. Moreover, experiment was also carried out to confirm the formability of the process. Consequently, it was confirmed that the flexible die forming method has capability and feasibility to manufacture the curved plates for shipbuilding.

• Transactions of Materials Processing
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• v.19 no.1
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• pp.17-24
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• 2010

A stretch forming method has been widely used in sheet metal forming process. Especially, this process has been adopted in aircraft and high-speed train industries for skin structure forming having a variety of curvature. Until now, solid dies, which are designed with respect to the specific shapes and manufactured as a single piece, have been usually applied to stretch forming process. Therefore, a great number of solid dies has to be developed according to the shapes of the curved skin structure. Accordingly, a flexible die is proposed in this study. It replaces the conventional solid dies with a set of height adjustable punch array. A usefulness of the flexible die is verified through a formability comparison with the solid die using finite element method considering an elastic recovery and the stretch forming apparatus with the flexible die is developed.