• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 한국추진공학회 2011년도 제37회 추계학술대회논문집
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• pp.636-640
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• 2011

Film cooling technique has been applied to effectively reduce thermal load on liquid rocket combustion chambers by direct injection of a portion of propellant, which flows through the regeneratively cooling channels, into the chamber wall. This study developed a comprehensive model to quantitatively predict the effects of kerosene film cooling on propulsive performance and wall cooling at supercritical pressure conditions, and assessed the predictive capability against hot-firing tests of an actual combustor. The present model is expected to be utilized as a design and analysis tool to meet the conflicting requirements in terms of performance, cooling, pressure loss and weight.

• International Journal of Fluid Machinery and Systems
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• 제2권1호
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• pp.55-60
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• 2009

The present study investigated temperature and thermal stress distributions in a film cooling system with normal injection cooling flow. 3D-numerical simulations using the FEM commercial code ANSYS were conducted to calculate distributions of temperature and thermal stresses. In the simulations, the surface boundary conditions used the surface heat transfer coefficients and adiabatic wall temperature which were converted from the Sherwood numbers and impermeable wall effectiveness obtained from previous mass transfer experiments. As a result, the temperature gradients, in contrast to the adiabatic wall temperature, were generated by conduction between the hot and cold regions in the film cooling system. The gradient magnitudes were about 10~20K in the y-axis (spanwise) direction and about 50~60K in the x-axis (streamwise) direction. The high thermal stresses resulting from this temperature distribution appeared in the side regions of holes. These locations were similar to those of thermal cracks in actual gas turbines. Thus, this thermal analysis can apply to a thermal design of film cooling holes to prevent or reduce thermal stresses.

• Transactions of the Korean Society of Mechanical Engineers B
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• 제37권7호
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• pp.655-663
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• 2013

Several studies of film cooling were accomplished with a secondary flow channel parallel to the main flow. In real turbine blades, however, the direction of the secondary flow channel is generally normal to the main flow. Thus, this study performs a numerical analysis to investigate the effects of the direction of secondary flow on the effectiveness of double-jet film cooling. The blowing ratio is 1 and 2, and the lateral injection angle is $22.5^{\circ}$. The parallel channel case creates a well-developed anti-kidney vortex with a blowing ratio of 1, and the laterally averaged film cooling effectiveness of the parallel channel is enhanced compared to the normal channel. The normal channel shows higher performance with a blowing ratio of 2. Both cases show high film cooling effectiveness. These phenomena can be attributed to a high blowing ratio and flow rate rather than an anti-kidney vortex.

• Journal of the Korean Society of Propulsion Engineers
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• 제24권1호
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• pp.47-57
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• 2020

The present study investigates to improve the film cooling performance on the vane endwall. Numerical simulation was conducted to analyze film cooling characteristics on the vane endwall. Six different hole arrangements were designed considering flow characteristics on the endwall. The results showed that the film cooling effectiveness was low on the pressure side and nozzle throat in the base case, because coolant was deflected from the pressure side to the suction side. On the other hand, when the holes were installed near the pressure side, the film cooling effectiveness was enhanced on the pressure side and nozzle throat, because the coolant was less affected by cross flow. Therefore, the film cooling effectiveness increases about 16% compared to the base hole arrangement.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• 제44권8호
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• pp.641-648
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• 2016

In this study, the effect of injection nozzle shape on the supersonic film cooling performance is analyzed using CFD. The design parameters are inside and outside angles of upper plate of nozzle and nozzle tip thickness. It is observed that the mass flow rate of film cooling decreases with increase of inside angle, while the effect of the change of mass flow rate on the film cooling effectiveness is relatively small. In addition, cooling performance is generally reduced, except ahead of the local region where shock wave interaction with film cooling occurs, in accordance with the growth of the outside angle and tip thickness. In this paper, the CFD simulation is performed using a commercial software, ANSYS Fluent V15.0, and the CFD model is validated by comparing it with the experimental data shown in preceding research.

• Transactions of the Korean Society of Mechanical Engineers B
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• 제23권3호
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• pp.419-430
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• 1999

Measurements of local blowing ratio and ammonia-diazo flow visualizations have been conducted for a shower-head film cooling on a first-stage turbine stator. In this study, six rows of normal holes are drilled symmetrically on the semicircular leading edge of a simulated blunt body. The measurements show that for an average blowing ratio based on freestream velocity, M, of 0.5, local average mass flow rate through the first two rows of the holes is less than those through the second and third two rows of the holes, and the fraction of mass flow rate through the first two rows to total mass flow rate has a tendency to increase with the increment of M. The flow visualizations reveal that the injection through the first two row results in inferior film coverage even In the case of M = 0.5, meanwhile the row of holes situated at farther downstream location provides higher film-cooling performances for all tested M. This is because film-cooling effectiveness depends on local mainflow velocity at the hole location as well as the mass flow rate through each row.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 한국추진공학회 2007년도 제28회 춘계학술대회논문집
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• pp.135-140
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• 2007

An analysis has been conducted of the optimal condition to maximize the specific impulse for a liquid rocket engine with film cooling. The present engine performance has been compared with the published conceptual design to be verified satisfactorily accurate. The optimal combination of film coolant flow rate and the regenerative cooling capacity has been found for maximum specific impulse. The optimal fuel pump pressure increases and the optimal film coolant flow decreases for a larger thrust engine. Higher turbine inlet temperature increases both the fuel pump pressure and the film coolant flow rate as the optimal condition. The coking temperature has the same qualitative effect as the turbine inlet temperature.

• Journal of the Korean Society of Propulsion Engineers
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• 제16권6호
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• pp.16-22
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• 2012

Performance of a liquid rocket thrust chamber with regenerative cooling scheme has been numerically analyzed using in-house CFD code which can predict combustion/cooling performance and provide nozzle design parameters. This paper investigates trade-offs between combustion and cooling performance with varying amount of fuel directly injected into the chamber wall to form cooling films and mixture ratios for the peripheral injectors. Further efforts to verify/improve the simulation methodology including comparison with the firing test results are planned to make it a reliable tool to optimize the film cooling and other major design parameters.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 한국추진공학회 2012년도 제38회 춘계학술대회논문집
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• pp.35-41
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• 2012

Performance of a liquid rocket thrust chamber with regenerative cooling scheme has been numerically analyzed using in-house CFD code which can predict combustion/cooling performance and provide nozzle design parameters. This paper investigates trade-offs between combustion and cooling performance with varying amount of fuel directly injected into the chamber wall to form cooling films. Also is analyzed the effect of varying mixture ratios for the peripheral injectors on combustion performance enhancement. Further efforts to verify/improve the simulation methodology including comparison with the firing test results are planned to make it a reliable tool to optimize the film cooling and other major design parameters.

• Journal of the Korean Society of Propulsion Engineers
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• 제9권4호
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• pp.48-54
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• 2005

An experimental study was carried out to investigate the effect of film cooling in the lab-scale liquid rocket engine using liquid oxygen(LOx) and Jet A-1(Jet engine fuel) as propellants. Film coolants(Jet A-1 and water) was injected through the film cooling injector. The outside wall temperature of the combustor and film cooled length were determined for chamber pressure, mixture ratio, and the different geometries(injection angle) with the percent film coolant flow rate. The loss of characteristic velocity was determined for the case of film cooling with water and Jet A-1. As chamber pressure increased, the outside wall temperature increased in the nozzle but unchanged over the 9 percent film coolant flow rate for the combustion chamber used in this study. Characteristic velocity wasn't affected with the mixture ratio over the 9 percent film coolant flow rate.