• Title/Summary/Keyword: filling property

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Analysis of Mold Filling Associated with Unsteady Flow in Injection Molding Process (사출성형 공정에서 비정상 흐름에 의한 Mold Filling 현상)

  • 류민영;신희철;배유리
    • Polymer(Korea)
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    • v.24 no.4
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    • pp.545-555
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    • 2000
  • Surface defects in injection molded parts due to the unsteady flow are related to the dimension of gate, operational conditions and rheological properties of polymer. In this study we have examined surface defects in injection molding for PC, PBT and PC/ABS alloy with several injection speeds. We have used various cavity shapes that are tensile, flexural and impact test specimens with various gate and cavity thicknesses. Through this study we have observed that the formation of surface defect associated with jetting during filling stage in injection molding is strongly related to not on]v die swell but retardation of die swell. Large die swell eliminates jetting however the large retardation of die swell stimulates jetting. Reducing the thickness ratio of cavity to gate can reduce or eliminate jetting and surface defects. It also enlarges process window that can produce steady flow of polymer melt in injection molding.

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A Study on the Optimized Design of O-rings for LPG Filling Unit (LPG 충전노즐에 장착된 O-링의 최적설계에 관한 연구)

  • Kim Chung-Kyun;Kim Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.34-40
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    • 2006
  • This paper presents the optimized design of O-rings with a rectangular groove and dovetails, which are strongly related on the sealing performance of LPG filling unit. The computed results on the optimal design are analyzed by non-linear MARC finite element program with Taguchi method. O-rings with 4 different groove models are analyzed for 3 different elastomeric materials. The design parameters are given to polymer materials, groove depth, groove width, and diameter of O-rings. The FEM computed results showed that the affection ratios of O-ring diameter and material property are the most influential parameter among the groove width, groove depth, and compression ratio. Thus, this paper recommends model III for a rectangular groove and model IV for a dovetail groove with a given gas supply pressure of 1.764 MPa.

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A Study on the Earth Pressure Characteristic of Cut-and-Cover Tunnel Lining by Centrifuge Model Experiment (원심모형시험에 의한 복개터널 복공의 토압특성에 관한 연구)

  • Lee, Myung-Woog;Park, Byung-Soo;Jung, Gil-Soo;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.24 no.B
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    • pp.107-116
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    • 2004
  • This thesis is results of experimental works on the behavior of the cut-and-cover tunnel. Centrifuge model tests were performed to simulate the behavior of the cut-and-cover tunnels having cross sections of national road and subway tunnels. Model experiments were carried out with changing the cut slope and the slope of filling ground surface. Displacements of tunnel lining resulted from artificially accelerated gravitational force up to 40g of covered material used in model tests, were measured during centrifuge model tests. In model tests, Jumunjin Standard Sand with the relative density of 80 % and the zinc plates were used for the covered material and the flexible tunnel lining, respectively. Basic soil property tests were performed to obtain it's the property of Jumumjin Standard Sand. Shear strength parameters of Jumunjin Standard Sand were obtained by performing the triaxial compression tests. Direct shear tests were also carried out to find the mechanical properties of the interface between the lining and the covered material. Compared results model tests estimation with respect to displacements of the lining.

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A Study on the Displacement Characteristics of Cut-and Cover Tunnel Lining by Centrifuge Model Experiment (원심모형시험에 의한 복개터널 복공의 변위특성에 관한 연구)

  • Lee, Myung-Woog;Park, Byung-Soo;Lee, Jong-Ho;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.23 no.A
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    • pp.119-130
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    • 2003
  • This thesis is results of experimental works on the behavior of the cut-and-cover tunnel. Centrifuge model tests were performed to simulate the behavior of the cut-and-cover tunnels having cross sections of national road and subway tunnels. Model experiments were carried out with changing the cut slope and the slope of filling ground surface. Displacements of tunnel lining resulted from artificially accelerated gravitational force up to 40g of covered material used in model tests, were measured during centrifuge model tests. In model tests, Jumunjin Standard Sand with the relative density of 80 % and the zinc plates were used for the covered material and the flexible tunnel lining, respectively. Basic soil property tests were performed to obtain it's the property of Jumumjin Standard Sand Shear strength parameters of Jumunjin Standard Sand were obtained by performing the triaxial compression tests. Direct shear tests were also carried out to find the mechanical properties of the interface between the lining and the covered material. Compared results model tests estimation with respect to displacements of the lining.

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Prediction of Chemical and Physical Properties by Climatic Factors in Flue-cured Tobacco (기상요인에 의한 황색종 잎담배의 이화학적 특성 예측)

  • Jeong, Kee-Taeg;Cho, Soo-Heon;Bock, Jin-Young;Lee, Joung-Ryoul
    • Journal of the Korean Society of Tobacco Science
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    • v.29 no.1
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    • pp.1-7
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    • 2007
  • This study was conducted in order to predict the chemical and physical properties by climatic factors during the growing season of flue-cured tobacco as soon as possible. The data of eight chemical and five physical properties were collected from "Analysis of physical and chemical properties on farm leaf tobacco" conducted at KT&G Central Research Institute from 1987 through 2006. Data of climatic factors from April to July in 10 districts were collected from Korea Meteorological Adminstration. Except for yellowness(b), all probabilities of linear regression equations between the climatic factors(X) and the average contents of twelve grades(whole plant) for chemical and physical properties(Y) were significant($P{\leq}0.05$). The predicable probabilities within ${\pm}20%$ range of difference were 100% in ether extract content, in nicotine content, and in filling value, 90% in total nitrogen content, and 70% in total sugar content. These results suggest that the regression equations may be useful to predict the average content of twelve grades for eight chemical and four physical properties by climatic factors during the growing season of flue-cured tobacco at the beginning of August.

Prediction of Chemical and Physical Properties by Climatic Factors in Burley Tobacco (기상요인에 의한 버어리종 잎담배의 이화학적 특성 예측)

  • Jeong, Kee-Taeg;Cho, Soo-Heon;Bock, Jin-Young;Lee, Joung-Ryoul
    • Journal of the Korean Society of Tobacco Science
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    • v.29 no.1
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    • pp.8-13
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    • 2007
  • This study was conducted in order to predict the chemical and physical properties by climatic factors during the growing season of burley tobacco as soon as possible. The data of six chemical and five physical properties were collected from "Analysis of chemical and physical properties on farm leaf tobacco" conducted at KT&G Central Research Institute from 1987 to 2006. Data of climatic factors from April to July in 6 districts were collected from Korea Meteorological Adminstration. Except for total nitrogen, total nitrogen/nicotine and yellowness(b), all probabilities of linear regression equations between the climatic factors(X) and the average contents of twelve grades(whole plant) for chemical and physical properties(Y) were significant($P{\leq}0.05$). The predicable probabilities within ${\pm}20%$ range of difference were 100% in ether extract content, 95% in nicotine content, and 90% in filling value. These results suggest that the regression equations may be useful to predict the average content of twelve grades for four chemical and four physical properties by climatic factors during the growing season of burley tobacco at the beginning of August.

Fabrication and High-temerature Mechanical Property of Liquid-Phase-Sintered SiC (액상소결 탄화규소 세라믹스의 제조 및 고온기계적 특성)

  • Lee, Moonhee;Kim, Sungwon;Lee, Jongho;Hwang, SeungKuk;Gwak, Jaehwan;Lee, Jinkyung;Lee, Sangpill
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.669-674
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    • 2020
  • Liquid-phase-sintered (LPS) SiC materials were briefly examined with their microstructure and mechanical property. Especially, effect of high-temperature exposure on the tendency of fracture toughness of LPS-SiC were introduced. The LPS-SiC was fabricated in hot-press by sintering powder mixture of sub-micron SiC and sintering additives of Al2O3-Y2O3. LPS-SiC represented dense morphology and SiC grain-growth with some amount of micro-pores and clustered additives as pore-filling. The strength of LPS-SiC might affected by distribution of micro-pores. LPS-SiC tended to decrease fracture toughness depending on increasing exposure temperature and time.

The Study on Property Criteria of Soil Dressing, Mounding and Earth Cutting for Farmland Preservation

  • Hyun, Byung-Keun;Sonn, Yeon-Kyu;Park, Chan-Won;Chun, Hyen-Chung;Cho, Hyun-Jun;Song, Kwan-Cheol;Zhang, Yong-Seon;Lee, Deog-Bae
    • Korean Journal of Soil Science and Fertilizer
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    • v.47 no.1
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    • pp.36-40
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    • 2014
  • Korea's agricultural land is constantly being reduced. The reasons for this are due to the change of agricultural profitability and the policy conditions. The reduction of agricultural land in 2010 showed a decline trend by 14.4 % of paddy fields and 1.2% of uplands compared to areas from 2000. These reductions were mainly due to switch rice paddy fields into upland or greenhouse facility cultivation because of low profitability of rice products compared to farm products. In addition, the permit system of agricultural areas was relaxed in switching paddy fields and this accelerated the reduction of agricultural land. For this reason, more than 1% of agricultural land area has been reduced every year for last five years. Moreover, indiscreet fill and cover materials such as construction wastes were used in agricultural lands and caused land contamination which threatened foundation as sustainable agricultural lands. For these reasons, it is a desperate situation to conserve good agricultural lands. However, the standards of transported soils, filling soils and cutting soils in the Agricultural Land Act are qualitative and have a problem of causing complaints. Therefore, the following criteria (proposals) are proposed in the Agricultural Land Act; (1) Use the proper soils for crops (criterion), (2) Soil components and amounts should be proper as transported soils (range), and (3) Prohibiting usage of improper earth rocks or recycled aggregates in case of filling soils (kinds). The presented criteria (proposals) suggest following; (1) Use physio-chemically proper soils for crops (criterion), (2) In case of transported soils, i, exclude potential acid sulphate soils, ii, gravel content sould be less than 15%, and iii, Heavy metals and other contaminants should be less than the soil contamination warning limit from the Ministry of Environments, (3) In case of filling soils, 13 kinds of recycled wastes specified in the Wastes Control Act should not be used as filling soils, (4) Practice soil conservation technology in case of sloping areas, and (5) Follow proper fertilizer application standards for maturing paddy fields and uplands when cutting soils.

Filling of Incomplete Rainfall Data Using Fuzzy-Genetic Algorithm (퍼지-유전자 알고리즘을 이용한 결측 강우량의 보정)

  • Kim, Do Jin;Jang, Dae Won;Seoh, Byung Ha;Kim, Hung Soo
    • Journal of Wetlands Research
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    • v.7 no.4
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    • pp.97-107
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    • 2005
  • As the distributed model is developed and widely used, the accuracy of a rainfall measurement and more dense rainfall observation network are required for the reflection of various spatial properties. However, in reality, it is not easy to get the accurate data from dense network. Generally, we could not have the proper rainfall gages in space and even we have proper network for rainfall gages it is not easy to reflect the variations of rainfall in space and time. Often, we do also have missing rainfall data at the rainfall gage stations due to various reasons. We estimate the distribution of mean areal rainfall data from the point rainfalls. So, in the aspect of continuous rainfall property in time, we should fill the missing rainfall data then we can represent the spatial distribution of rainfall data. This study uses the Fuzzy-Genetic algorithm as a interpolation method for filling the missing rainfall data. We compare the Fuzzy-Genetic algorithm with arithmetic average method, inverse distance method, normal ratio method, and ratio of distance and elevation method which are widely used previously. As the results, the previous methods showed the accuracy of 70 to 80 % but the Fuzzy-Genetic algorithm showed that of 90 %. Especially, from the sensitivity analysis, we suggest the values of power in the equation for filling the missing data according to the distance and elevation.

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A Novel Runner Design for Flow Balance of Cavities in Multi-Cavity Injection Molding (다수 빼기 사출성형에서 캐비티간 충전균형을 위한 새로운 런너의 설계)

  • Park, Seo-Ri;Kim, Ji-Hyun;Lyu, Min-Young
    • Polymer(Korea)
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    • v.33 no.6
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    • pp.561-568
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    • 2009
  • Small injection molded articles are generally molded by multi-cavity injection molding. The most important thing in multi-cavity molding is flow imbalance among the cavities because it affects the physical property and the quality of products. The cavity filling balance can be achieved by flow balance in the runner through the thermal balance. In this study, novel screw type runner or helical type runner has been developed for the flow balance in the runner and performed experiment and computer simulation. Flow balance has been observed using various screw type runners for several resins such as amorphous and crystalline polymers including low and high viscosities grades. Flow balance experiments have been performed for various injection speeds since the flow balance can be affected by injection speed among the injection conditions. Experimental results have been compared with computational results and they showed good agreement. The cavity filling balance can be achieved by the screw runner where the temperature distribution is uniform through the circulation flow along the screw channel in the screw runner. It has been verified that the novel screw runner is very effective device in flow balance in the multi-cavity injection molding. cavity filling imbalance, multi-cavity injection molding, runner design, screw runner, thermal balance.