• 제목/요약/키워드: fiber orientation

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섬유강화 고분자 복합재료 사출성형품의 섬유배향상태 (Fiber Orientation Distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites)

  • 이동기;심재기;김진우
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.73-80
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    • 2005
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구 (Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP)

  • 이동기;심재기;김진우
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

GMT Sheet에서 섬유함유율 및 섬유배향이 인장강도에 미치는 영향 (Effect of Fiber Content and Fiber Orientation on the Tensile Strength in Glass Mat Reinforced Thermoplastic Sheet)

  • 이정주;이동기;심재기;조선형;김진우
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.186-191
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    • 2004
  • we can say that the increasing range of the value of GMT Sheet's tensile strength in the direction of fiber orientation is getting wider as the fiber content increases. It shows that the value of GMT Sheet's tensile strength in the direction of fiber orientation 90 is similar with the value of pp's intensity when fiber orientation function is J= 0.7, regardless of the fiber content. Tensile strength of GMT Sheet is affected by the fiber orientation distribution more than by the fiber content.

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공초점 레이저 주사 현미경을 이용한 단섬유 복합재료 사출 성형물 내의 섬유 배열 측정 및 수치모사 (Fiber Orientation in Injection-Molded Short Fiber Composites with a Confocal Laser Scanning Microscope and Numerical Simulation)

  • Lee, Kwang-Seok;Le, Seok-Won;Youn, Jae-Ryoun
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.201-204
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    • 2001
  • A Confocal Laser Scanning Microscope (CLSM) is applied to determine three-dimensional fiber orientation states in injection-molded short fiber composites. Since the CLSM optically sections the composites, more than two planes either on or below the surface of composites can be obtained. Therefore, three dimensional fiber orientation states are determined without destruction. To predict the orientation states, velocity and temperature fields are calculated by using a hybrid FEM/FDM method. The change of orientation state during packing stage is also considered by employing a compressible Hele-Shaw model. The predicted orientation states show good agreement with measured ones. However, some differences are found at the end of cavity. They may result from other effects, which are not considered in the numerical analysis.

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단섬유강화 고분자 복합재료의 압축성형에 있어서 섬유배향에 관한 연구 (The Planar Orientation of Fibers During Compression Molding of Short-Fiber Reinforced Polymeric Composites)

  • 김혁;전상기;이동기;한길영;김이곤
    • 한국해양공학회지
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    • 제10권3호
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    • pp.34-43
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    • 1996
  • In this study basic equations of fiber orientations is cimpared with experimental results. It is found that fiber orientations of short fiber reinforced polymeric composite under compression molding are governed by slope of flow speed in x-y direction. Fiber orientation angle of mold is also found to increase with closure speed and the compression ratio. At the middle of the mold, the slope of flow speed is larger in x-direction than in y-direction. At the wall of the mold, the shope of flow speed in y-direction occurs due to the effect of friction, hence affects the fiber orientation. The effect of partial flow, which incurs y-direction orientation causes to increase the fiber orientation angle at the fore part of the flow.

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접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 섬유 방향의 영향 (Effect of Fiber Orientation on Failure Strength Properties of Natural Fiber Reinforced Composites including Adhesive Bonded Joint)

  • 윤호철
    • Journal of Welding and Joining
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    • 제24권5호
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    • pp.43-48
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    • 2006
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tests were carried out on specimen joints manufactured hybrid stacked composites such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the fracture strength using hybrid stacked composites with a polyester and bamboo natural fiber layer. Tensile and peel strength of hybrid stacked composites are tested before appling adhesive bonding. From results, Natural fiber reinforced composites have lower tensile strength than the original polyester. and The load directional orientation and small amount and low thickness of bamboo natural fiber layer have a good effect on the tensile and peel strength of natural fiber reinforced composites. The failure strength of these materials applied adhesive bonding is also affected by fiber orientation and thickness of bamboo natural fiber layer. There for, Fiber orientation of bamboo natural fiber layer have a great effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

고유동 강섬유보강 모르타르의 유동에 따른 섬유의 방향성 분포특성 변화의 예측 (Numerical Simulation for the Variation of the Fiber Orientation Distribution according to the Flow of High-Flow Steel-Fiber Reinforced Mortar)

  • 강수태;김진근
    • 한국전산구조공학회논문집
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    • 제22권6호
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    • pp.639-646
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    • 2009
  • 고유동 강섬유보강 모르타르는 타설과정에서 특정한 섬유 방향성 분포를 가질 수 있으며, 이에 따라 재료의 인장거동 특성에 영향을 미칠 수 있다. 본 연구에서는 고유동 강섬유보강 모르타르의 타설단계에서의 유동에 따른 강섬유의 섬유 방향성 분포의 변화를 해석적으로 구하였다. 해석결과에 따르면 180mm 간격으로 나란히 놓여진 두 평판 사이에 흐르는 모르 타르의 전단흐름에 의한 섬유의 방향성 변화는 초기 150mm이내에서 크게 발생하는 것을 확인할 수 있었으며, 이후에서는 방향성 분포의 경향은 크게 변하지 않으며, 다만 흐름방향에 나란한 섬유의 밀도가 집중적으로 커지는 것을 볼 수 있었다. 섬유의 방향성과 섬유보강 복합체의 인장거동과 밀접한 관련성을 고려할 때, 이와 같은 방향성의 예측을 바탕으로 유동에 따른 고유동 강섬유보강 모르타르의 인장거동 변화의 예측이 가능할 것이다.

Fiber orientation in the processing of polymer composites

  • Chung, Du-Hwan;Kwon, Tai-Hun
    • Korea-Australia Rheology Journal
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    • 제14권4호
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    • pp.175-188
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    • 2002
  • We review the modeling and simulation of fiber orientation during injection molding processes of short fiber reinforced thermoplastics. Generally, a group of fibers are described in terms of probability distribution function or orientation tensor. Various closure approximation models to express higher order tensor in terms of Bower order tensors are reviewed. Rheology of fiber suspensions, multiple fiber-fiber interaction and numerical technique for the prediction of fiber orientation are also considered for concentrated situations.

Twisted Yarn 복합재료에서 인장강도에 미치는 섬유배향의 영향 (Effect of Fiber Orientation on the Tensile Strength in Twisted Yarn Composites)

  • 이동기;심재기;김혁;김진우;이정주;이하욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.422-425
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    • 2003
  • Investigated whether fiber orientation distribution of twisted yarn composites and the fiber content are 0$^{\circ}$ and 90$^{\circ}$ direction tensile strength and some correlation. Tensile strength of 0$^{\circ}$ directions of twisted yarn composites increased changelessly being proportional the fiber content and fiber orientation function get into anisotropic in isotropic. But, tensile strength ratio by separation of fiber filament of 90$^{\circ}$ directions tensile strength decreased when tensile load is imposed for width direction of reinforcement fiber. 0$^{\circ}$ and 90$^{\circ}$ direction tensile strength ratio value of a twisted yarn composites not receive almost effect of the fiber content of fiber orientation function J = 0.4 lows. Although do, 20 wt% of the fiber content is high about 0$^{\circ}$ and 90$^{\circ}$ direction tensile strength ratio about 1.6~2 than 10 wt% from J = 0.4. Therefore. could know that effect of the fiber content is dominate.

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섬유강화 고분자 복합재료의 사출성형에 있어서 웰드부의 섬유배향에 미치는 금형형상의 영향 (The Effect of Mold Shapes on the Fiber Orientation of Welding Parts for Injectin Molding of Fiber Reinforced Polymeric Composites)

  • 강명구;최유성;김혁;이동기;한길영;김이곤
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.457-460
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    • 2000
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation·orientation and infection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied. experimentally.

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