• Title/Summary/Keyword: fault detection and diagnosis (FDD)

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On-Line Fault Diagnosis System using Neural Network (신경망을 이용한 실시간 고장 진단 시스템)

  • 김문성;유승선;소정훈;곽훈성
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.26 no.11C
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    • pp.75-84
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    • 2001
  • In this paper, we propose an on-line FDD(Fault Detection and Diagnosis) system based on the three layer feed-forward neural network which is trained by the back-propagation teaming algorithm. We implement the on-line fault detection and diagnosis system by Visual C++ and Visual Basic. The proposed FDD system is applied to an air handling unit in operation. Experimental results show the high performance of our system in the task of fault detection and diagnosis.

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Fault Detection and Diagnosis based on Fuzzy Algorithm in the Injection Molding Machine Barrel Temperature (사출 성형기 Barrel 온도에 관한 퍼지알고리즘 기반의 고장 검출 및 진단)

  • 김훈모
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.11
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    • pp.958-962
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    • 2003
  • We acquired data of injection molding machine in operation and stored the data in database. We acquired the data of injection molding machine for fault detection and diagnosis (FDD) continuously and estimated the fault results with a fuzzy algorithm. Many of FDD are applied to a huge system, nuclear power plant and a computer numerical control(CNC) machine for processing machinery. But, the research of FDD is rare in injection molding machine compare with computer numerical control machine. We appraise the accuracy of the FDD and the limit of the application to the injection molding machine. We construct the fault detection and diagnosis system based on fuzzy algorithm in the injection molding machine. Data of operating injection molding machine are acquired in order to improve the reliability of detection and diagnosis.

Fault Detection and Diagnosis of CAN-Based Distributed Systems for Longitudinal Control of All-Terrain Vehicle(ATV) (무인 ATV의 종 방향 제어를 위한 CAN 기반 분산형 시스템의 고장감지 및 진단)

  • Kim, Soon-Tae;Song, Bong-Sob;Hong, Suk-Kyo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.10
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    • pp.983-990
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    • 2008
  • This paper presents the fault detection and diagnosis(FDD) algorithm to enhance reliability of a longitudinal controller for an autonomous All-Terrain Vehicle(ATV). The FDD is designed to monitor and identify faults which may occur in distributed hardware used for longitudinal control, e.g., DSPs, CAN, sensors, and actuators. The proposed FDD is an integrated approach of decentralized and centralized FDD. While the former is processed in a DSP and suitable to detect faults in a single hardware, it is sensitive to noise and disturbance. On the other hand, the latter is performed via communication and it detects and diagnoses faults through analyzing concurrent performances of multiple hardware modules, but it is limited to isolate faults specifically in terms of components in the single hardware. To compensate for disadvantages of each FDD approach, two layered structure including both decentralized and centralized FDD is proposed and it allows us to make more robust fault detection and more specific fault isolation. The effectiveness of the proposed method will be validated experimentally.

Development of a Fault Detection and Diagnosis Algorithm Using Fault Mode Simulation for a Centrifugal Chiller (고장모사 시뮬레이션을 이용한 터보냉동기의 고장검출 및 진단 알고리즘 개발)

  • Han, Dong-Won;Chang, Young-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.10
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    • pp.669-678
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    • 2008
  • When operating a complex facility, Fault Detection and Diagnosis (FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. In this research, FDD algorithm was developed using the general pattern classifier method that can be applied to centrifugal chiller system. The simulation model for a centrifugal chiller system was developed in order to obtain characteristic data of turbo chiller system under normal and faulty operation. We tested FDD algorithm of a centrifugal chiller using data from simulation model at full load performance and 60% part load performance. In this research, we presented fault detection method using a normalized distance. Sensitivity analysis of fault detection was carried out with respect to fault progress. FDD algorithm developed in this study was found to indicate each failure modes accurately.

Model-based and wavelet-based fault detection and diagnosis for biomedical and manufacturing applications: Leading Towards Better Quality of Life

  • Kao, Imin;Li, Xiaolin;Tsai, Chia-Hung Dylan
    • Smart Structures and Systems
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    • v.5 no.2
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    • pp.153-171
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    • 2009
  • In this paper, the analytical fault detection and diagnosis (FDD) is presented using model-based and signal-based methodology with wavelet analysis on signals obtained from sensors and sensor networks. In the model-based FDD, we present the modeling of contact interface found in soft materials, including the biomedical contacts. Fingerprint analysis and signal-based FDD are also presented with an experimental framework consisting of a mechanical pneumatic system typically found in manufacturing automation. This diagnosis system focuses on the signal-based approach which employs multi-resolution wavelet decomposition of various sensor signals such as pressure, flow rate, etc., to determine leak configuration. Pattern recognition technique and analytical vectorized maps are developed to diagnose an unknown leakage based on the established FDD information using the affine mapping. Experimental studies and analysis are presented to illustrate the FDD methodology. Both model-based and wavelet-based FDD applied in contact interface and manufacturing automation have implication towards better quality of life by applying theory and practice to understand how effective diagnosis can be made using intelligent FDD. As an illustration, a model-based contact surface technology an benefit the diabetes with the detection of abnormal contact patterns that may result in ulceration if not detected and treated in time, thus, improving the quality of life of the patients. Ultimately, effective diagnosis using FDD with wavelet analysis, whether it is employed in biomedical applications or manufacturing automation, can have impacts on improving our quality of life.

Fuzzy Algorithm for FDD Technique Development of System Multi-Air Conditioner (퍼지 알고리즘을 이용한 시스템 멀티 에어컨의 고장진단 알고리즘 개발)

  • Choi, C. S.;Tae, S. J.;Kim, H. M.;Cho, K. N.;Moon, J. M.;Kim, J. Y.;Kwon, H. J.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.11 s.242
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    • pp.1220-1228
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    • 2005
  • Fault detection and diagnostic (FDD) systems have the potential to reduce equipment downtime, service costs, and utility costs. In this study, model based algorithm and fuzzy algorithm were used to detect and diagnose various fault at System multi-air conditioner. various fault include the Refrigerant Low charging, Fouling of Indoor Heat Exchanger, Fouling of Outdoor Heat Exchanger A experimental verification was conducted in the 6HP System multi-air conditioner on an 8-floor building. Test results showed diagnosis result about 78 $\~$ 90$\%$ for given faults. This Study lays the foundation fur future work on develope the real-time fault detection and diagnosis system for the System multi-air conditioner.

Fault Location Diagnosis Technique of Photovoltaic Power Systems through Statistic Signal Process of its Output Power Deviation (출력편차의 통계학적 신호처리를 통한 태양광 발전 시스템의 고장 위치 진단 기술)

  • Cho, Hyun Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.11
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    • pp.1545-1550
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    • 2014
  • Fault detection and diagnosis (FDD) of photovoltaic (PV) power systems is one of significant techniques for reducing economic loss due to abnormality occurred in PV modules. This paper presents a new FDD method against PV power systems by using statistical comparison. This comparative approach includes deviation signals between the outputs of two neighboring PV modules. We first define a binary hypothesis testing under such deviation and make use of a generalized likelihood ratio testing (GLRT) theory to derive its FDD algorithm. Additionally, a recursive computational mechanism for our proposed FDD algorithm is presented for improving a computational effectiveness in practice. We carry out a real-time experiment to test reliability of the proposed FDD algorithm by utilizing a lab based PV test-bed system.

Development of fault detection and diagnosis system for the heat source apparatus of building air-conditioning system (공조시스템의 열원기기에 대한 고장검출 및 진단 시스템 개발)

  • Han, Dong-Won;Park, Jong-Soo;Chang, Young-Soo
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.30-35
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    • 2008
  • This paper describes a fault detection and diagnosis (FDD) system developed for the heat source apparatus in building air-conditioning system. As HVAC&R systems in building become complex and instrumented with highly automated controllers, the processes and systems get more difficult for the operator to understand and detect the mal-functions. Poorly maintained, degraded, and improperly controlled equipment wastes an estimated 15% to 30% of energy used in commercial building. When operating a complex facility, FDD system is beneficial in equipment management to provide the operator with tools which can help in decision making for recovery from a failure of the system. Automated FDD for HVAC&R system has the potential to reduce energy and maintenance costs and improves comfort and reliability. Over the last decade there has been considerable research for developing FDD system for HVAC&R equipment. However, they are being made too much of a theoretical study, so only a small of FDD methods are deployed in the field. This study deduced an actual defect source for the heat source apparatus and suggested a low price FDD method which is ready to be deployed in the field.

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An Experimental Study on Fault Detection and Diagnosis Method for a Water Chiller Using Bayes Classifier (베이즈 분류기를 이용한 수냉식 냉동기의 고장 진단 방법에 관한 실험적 연구)

  • Lee, Heung-Ju;Chang, Young-Soo;Kang, Byung-Ha
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.36-41
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    • 2008
  • Fault detection and diagnosis(FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. An experimental study has been performed on fault detection and diagnosis method for a water chiller. Bayes classifier, which is one of classical pattern classifiers, is adopted in deciding whether fault occurred or not. FDD algorithm can detect refrigerant leak failure, when 20% amount of charged refrigerant for normal operation leaks from the water chiller. The refrigerant leak failure caused COP reduction by 6.7% compared with normal operation performance. When two kinds of faults, such as a decrease in the mass flow rate of cooling water and temperature sensor fault of cooling water inlet, are detected, COP is a little decreased by these faults.

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An Experimental Study on Fault Detection and Diagnosis Method for a Water Chiller Using Bayes Classifier (베이즈 분류기를 이용한 수냉식 냉동기의 고장 진단 방법에 관한 실험적 연구)

  • Lee, Heung-Ju;Chang, Young-Soo;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.7
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    • pp.508-516
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    • 2008
  • Fault detection and diagnosis(FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. An experimental study has been performed on fault detection and diagnosis method for a water chiller. Bayes classifier, which is one of classical pattern classifiers, is adopted in deciding whether fault occurred or not. Failure modes in this study include refrigerant leakage, decrease in mass flow rate of the chilled water and cooling water, and sensor error of the cooling water inlet temperature. It is possible to detect and diagnose faults in this study by adopting FDD algorithm using only four parameters(compressor outlet temperature, chilled water inlet temperature, cooling water outlet temperature and compressor power consumption). Refrigerant leakage failure is detected at 20% of refrigerant leakage. When mass flow rate of the chilled and cooling water decrease more than 8% or 12%, FDD algorithm can detect the faults. The deviation of temperature sensor over $0.6^{\circ}C$ can be detected as fault.