• Title/Summary/Keyword: fault detection

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Design of Monitoring System for Network RTK (네트워크 RTK 환경에 적합한 감시 시스템 설계)

  • Shin, Mi-Young;Han, Young-Hoon;Ko, Jae-Young;Cho, Deuk-Jae
    • Journal of Navigation and Port Research
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    • v.39 no.6
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    • pp.479-484
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    • 2015
  • Network RTK is a precise positioning technique using carrier phase correction data from reference stations within the network, and is constantly being researched for improved performance. However, the study for the system accuracy has been performed but system integrity research has not been done as much as system accuracy, because network RTK has been mainly used on surveying for static or kinematic positioning. In this paper, adequate monitoring system for network RTK is designed as basis research for integrity monitoring on network RTK. To this, fault tree on network RTK is analyzed, and a countermeasure is prepared to detect and identify the each fault items. Based these algorithms, monitoring system to use on central processing facility is designed for network RTK service.

Condition Monitoring under In-situ Lubrication Status of Bearing Using Infrared Thermography (적외선열화상을 이용한 베어링의 실시간 윤활상태에 따른 상태감시에 관한 연구)

  • Kim, Dong-Yeon;Hong, Dong-Pyo;Yu, Chung-Hwan;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.121-125
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    • 2010
  • The infrared thermography technology rather than traditional nondestructive methods has benefits with non-contact and non-destructive testings in measuring for the fault diagnosis of the rotating machine. In this work, condition monitoring measurements using this advantage of thermography were proposed. From this study, the novel approach for the damage detection of a rotating machine was conducted based on the spectrum analysis. As results, by adopting the ball bearing used in the rotating machine applied extensively, an spectrum analysis with thermal imaging experiment was performed. Also, as analysing the temperature characteristics obtained from the infrared thermography for in-situ rotating ball bearing under the lubrication condition, it was concluded that infrared thermography for condition monitoring in the rotating machine at real time could be utilized in many industrial fields.

Remote Fault Detection in Conveyor System Using Drone Based on Audio FFT Analysis (드론을 활용하고 음성 FFT분석에 기반을 둔 컨베이어 시스템의 원격 고장 검출)

  • Yeom, Dong-Joo;Lee, Bo-Hee
    • Journal of Convergence for Information Technology
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    • v.9 no.10
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    • pp.101-107
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    • 2019
  • This paper proposes a method for detecting faults in conveyor systems used for transportation of raw materials needed in the thermal power plant and cement industries. A small drone was designed in consideration of the difficulty in accessing the industrial site and the need to use it in wide industrial site. In order to apply the system to the embedded microprocessor, hardware and algorithms considering limited memory and execution time have been proposed. At this time, the failure determination method measures the peak frequency through the measurement, detects the continuity of the high frequency, and performs the failure diagnosis with the high frequency components of noise. The proposed system consists of experimental environment based on the data obtained from the actual thermal power plant, and it is confirmed that the proposed system is useful by conducting virtual environment experiments with the drone designed system. In the future, further research is needed to improve the drone's flight stability and to improve discrimination performance by using more intelligent methods of fault frequency.

Development of Monitoring System for the LNG plant fractionation process based on Multi-mode Principal Component Analysis (다중모드 주성분분석에 기반한 천연가스 액화플랜트의 성분 분리공정 감시 시스템 개발)

  • Pyun, Hahyung;Lee, Chul-Jin;Lee, Won Bo
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.19-27
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    • 2019
  • The consumption of liquefied natural gas (LNG) has increased annually due to the strengthening of international environmental regulations. In order to produce stable and efficient LNG, it is essential to divide the global (overall) operating condition and construct a quick and accurate monitoring system for each operation condition. In this study, multi-mode monitoring system is proposed to the LNG plant fractionation process. First, global normal operation data is divided to local (subdivide) normal operation data using global principal component analysis (PCA) and k-means clustering method. And then, the data to be analyzed were matched with the local normal mode. Finally, it is determined the state of process abnormality through the local PCA. The proposed method is applied to 45 fault case and it proved to be more than 5~10% efficient compared to the global PCA and univariate monitoring.

MuGenFBD: Automated Mutant Generator for Function Block Diagram Programs (MuGenFBD: 기능 블록 다이어그램 프로그램에 대한 자동 뮤턴트 생성기)

  • Liu, Lingjun;Jee, Eunkyoung;Bae, Doo-Hwan
    • KIPS Transactions on Software and Data Engineering
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    • v.10 no.4
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    • pp.115-124
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    • 2021
  • Since function block diagram (FBD) programs are widely used to implement safety-critical systems, effective testing for FBD programs has become important. Mutation testing, a fault-based testing, is highly effective in fault detection but computationally expensive. To support testers for FBD programs, we propose an automated mutant generator for FBD programs. We designed the MuGenFBD tool with the cost and equivalent mutant issues in consideration. We conducted experiments on real industrial examples to present the performance of MuGenFBD. The results show that MuGenFBD can generate mutants for FBD programs automatically with low probability of equivalent mutants and low cost. This tool can effectively support mutation analysis and mutation-adequate test generation for FBD programs.

A Study on Fault Detection Monitoring and Diagnosis System of CNG Stations based on Principal Component Analysis(PCA) (주성분분석(PCA) 기법에 기반한 CNG 충전소의 이상감지 모니터링 및 진단 시스템 연구)

  • Lee, Kijun;Lee, Bong Woo;Choi, Dong-Hwang;Kim, Tae-Ok;Shin, Dongil
    • Journal of the Korean Institute of Gas
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    • v.18 no.3
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    • pp.53-59
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    • 2014
  • In this study, we suggest a system to build the monitoring model for compressed natural gas (CNG) stations, operated in only non-stationary modes, and perform the real-time monitoring and the abnormality diagnosis using principal component analysis (PCA) that is suitable for processing large amounts of multi-dimensional data among multivariate statistical analysis methods. We build the model by the calculation of the new characteristic variables, called as the major components, finding the factors representing the trend of process operation, or a combination of variables among 7 pressure sensor data and 5 temperature sensor data collected from a CNG station at every second. The real-time monitoring is performed reflecting the data of process operation measured in real-time against the built model. As a result of conducting the test of monitoring in order to improve the accuracy of the system and verification, all data in the normal operation were distinguished as normal. The cause of abnormality could be refined, when abnormality was detected successfully, by tracking the variables out of the score plot.

Fault Detection Method for Beam Structure Using Modified Laplacian and Natural Frequencies (수정 라플라시안 및 고유주파수를 이용한 보 구조물의 결함탐지기법)

  • Lee, Jong-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.611-617
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    • 2018
  • The application of health monitoring, including a fault detection technique, is needed to secure the structural safety of large structures. A 2-step crack identification method for detecting the crack location and size of the beam structure is presented. First, a crack occurrence region was estimated using the modified Laplacian operator for the strain mode shape obtained from the distributed local strain data. The crack location and size were then identified based on the natural frequencies obtained from the acceleration data and the neural network technique for the pre-estimated crack occurrence region. The natural frequencies of a cracked beam were calculated based on an equivalent bending stiffness induced by the energy method, and used to generate the training patterns of the neural network. An experimental study was carried out on an aluminum cantilever beam to verify the present method for crack identification. Cracks were produced on the beam, and free vibration tests were performed. A crack occurrence region was estimated using the modified Laplacian operator for the strain mode shape, and the crack location and size were assessed using the natural frequencies and neural network technique. The identified crack occurrence region agrees well with the exact one, and the accuracy of the estimation results for the crack location and size could be enhanced considerably for 3 damage cases. The presented method could be applied effectively to the structural health monitoring of large structures.

A Study on the Design of Supervised and Unsupervised Learning Models for Fault and Anomaly Detection in Manufacturing Facilities (제조 설비 이상탐지를 위한 지도학습 및 비지도학습 모델 설계에 관한 연구)

  • Oh, Min-Ji;Choi, Eun-Seon;Roh, Kyung-Woo;Kim, Jae-Sung;Cho, Wan-Sup
    • The Journal of Bigdata
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    • v.6 no.1
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    • pp.23-35
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    • 2021
  • In the era of the 4th industrial revolution, smart factories have received great attention, where production and manufacturing technology and ICT converge. With the development of IoT technology and big data, automation of production systems has become possible. In the advanced manufacturing industry, production systems are subject to unscheduled performance degradation and downtime, and there is a demand to reduce safety risks by detecting and reparing potential errors as soon as possible. This study designs a model based on supervised and unsupervised learning for detecting anomalies. The accuracy of XGBoost, LightGBM, and CNN models was compared as a supervised learning analysis method. Through the evaluation index based on the confusion matrix, it was confirmed that LightGBM is most predictive (97%). In addition, as an unsupervised learning analysis method, MD, AE, and LSTM-AE models were constructed. Comparing three unsupervised learning analysis methods, the LSTM-AE model detected 75% of anomalies and showed the best performance. This study aims to contribute to the advancement of the smart factory by combining supervised and unsupervised learning techniques to accurately diagnose equipment failures and predict when abnormal situations occur, thereby laying the foundation for preemptive responses to abnormal situations. do.

Outlier Detection and Labeling of Ship Main Engine using LSTM-AutoEncoder (LSTM-AutoEncoder를 활용한 선박 메인엔진의 이상 탐지 및 라벨링)

  • Dohee Kim;Yeongjae Han;Hyemee Kim;Seong-Phil Kang;Ki-Hun Kim;Hyerim Bae
    • The Journal of Bigdata
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    • v.7 no.1
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    • pp.125-137
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    • 2022
  • The transportation industry is one of the important industries due to the geographical requirements surrounded by the sea on three sides of Korea and the problem of resource poverty, which relies on imports for most of its resource consumption. Among them, the proportion of the shipping industry is large enough to account for most of the transportation industry, and maintenance in the shipping industry is also important in improving the operational efficiency and reducing costs of ships. However, currently, inspections are conducted every certain period of time for maintenance of ships, resulting in time and cost, and the cause is not properly identified. Therefore, in this study, the proposed methodology, LSTM-AutoEncoder, is used to detect abnormalities that may cause ship failure by considering the time of actual ship operation data. In addition, clustering is performed through clustering, and the potential causes of ship main engine failure are identified by grouping outlier by factor. This enables faster monitoring of various information on the ship and identifies the degree of abnormality. In addition, the current ship's fault monitoring system will be equipped with a concrete alarm point setting and a fault diagnosis system, and it will be able to help find the maintenance time.

A Study on the Methods of Fault Analysis to Improve Safety in U-Healthcare System for Managing Emergency Rescue for Seniors (시니어들의 응급구난 관리를 위한 U-Healthcare시스템에서 안전성 개선을 위한 결함 분석 방법에 관한 연구)

  • Kim, Gyu-A;Park, Man-Gon
    • Journal of Korea Multimedia Society
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    • v.17 no.2
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    • pp.170-179
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    • 2014
  • Recently the U-Healthcare system has been rapidly advanced to manage emergence rescue for seniors. We can access emergency rescue systems with high quality services anytime, anywhere under ubiquitous healthcare systems. The more the various systems develop, the more software security systems become important. Therefore, the safety-critical system has been widely spread to the world by advancement of the information and communication technologies. There are a lot kind of fault analysis methods to evaluate software security systems. However due to characteristics of software that is not applied by human error, it can be prevented the enormous damages and losses from improving the safety of safety-critical system. So this paper proposes an integration method of FTA and Forward and Backward FMECA. This method has each strength of FTA and FMECA which is visual and numeric in normalization. First, by use of FTA, we can redraw FTA with Forward FMECA and Backward FMECA in consideration of occurrence, severity, detection, correctness, robustness, and security. Also according to value of NRVP at each event, we can modify FTA diagrams as shown critical paths given by severity and occurrence. Also, we propose the improved emergency rescue service platform of ubiquitous healthcare systems through identifying priorities of the criticality according to normalized risk priority values (NRPV).