• Title/Summary/Keyword: fatigue prediction

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Low-Cycle Fatigue Life Prediction in GTD-111 Superalloy at Elevated Temperatures (초내열합금 GTD-111의 고온 저주기피로 수명예측)

  • Yang, Ho-Young;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;You, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.753-758
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    • 2011
  • The Ni-base super-heat-resistant alloy, GTD-111, is employed in gas turbines because of its high temperature strength and oxidation resistance. It is important to predict the fatigue life of this superalloy in order to improve the efficiency of gas turbines. In this study, low-cycle fatigue tests are performed as variables of total strain range and temperature. The relationship between the strain energy density and number of cycles to failure is examined in order to predict the low-cycle fatigue life of the GTD-111 superalloy. The fatigue life predicted by using the strain-energy methods is found to coincide with that obtained from the experimental data and from the Coffin-Manson method.

Characterization and Fatigue Life Evaluation of Rubber/Clay Nanocomposites (고무-점토 나노복합체 물성 및 피로내구성 평가)

  • Woo, Chang-Su;Park, Hyun-Sung;Joe, Deug-Hwan;Jun, Young-Sig
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1199-1203
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    • 2011
  • Nanocomposites were prepared through the compounding of rubber and clay. Measurements of the static and dynamic mechanical properties of different compositions over a temperature range $70-100^{\circ}C$ showed that the mechanical properties of these rubber/clay nanocomposites are superior to those of existing rubber materials. In this study, by using the parameter of the maximum Green.Lagrange strain appearing at certain locations, the relationship between fatigue life and maximum Green.Lagrange strain, and the correlations between test-piece tests and bench tests of actual rubber components are proved. In order to predict the fatigue life of rubber components at the design stage, a simple procedure of life prediction is suggested. The predicted fatigue lives of the rubber engine mounts agree fairly well with the fatigue lives determined experimentally.

Fatigue Cumulative Damage and Life Prediction of Uncovered Freight Car Under Service Load using Rainflow Counting Method (운전하중하의 레인플로집계법을 이용한 철도차량 무개화차의 피로누적손상과 수명예측)

  • Baek, Seok-Heum;Lee, Kyoung-Young;Mun, Sung-Jun;Cho, Seok-Swoo;Joo, Won-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.1-9
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    • 2005
  • An end beam is one of the most important structural members supporting uncovered freight under in-service loading. In general, it needs to endure over 25 years. However fatigue fracture has occurred at dynamic stress concentration location of the end beam because user's specifications demanded high speed and vehicle manufacturer made the uncovered freight car with comparatively low strength and stiffness. For durability analysis, finite element analysis is performed to evaluate the problem of uncovered freight structure and local strain. The uncovered freight car was operated on actual problematic railroad line to measure dynamic stress versus time history on the critical part from which a crack is initiated often. Rainflow cycle counting method was used to estimate fatigue damage at dangerous area under operating condition. Therefore, this study shows that analytical fatigue life at the end beam can be predicted on the basis of S-N curve and structure analysis and has a fairly good correlation with experimental fatigue life.

Fatigue Crack Propagation Life Assessment of T-joint Fillet Weldment Considering Residual Stress under Random Loading (변동하중하의 잔류응력을 고려한 십자형 용접부의 잔존 수명 예측에 관한 연구)

  • Kim, Sung-Hoon;Kim, Kyung-Su;Lee, Jang-Hyun;Yoo, Chang-Hyuk;You, Won-Hyo;Yoo, Mi-Ji
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.46-55
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    • 2011
  • This paper deals with the crack propagation life assessment of T-joint welded structure where typical fatigue cracks have been frequently initiated when the marine vessels experience the storm load. Welding residual stresses are calculated to investigate its effects on the fatigue life. Thereafter the residual stress distribution was applied to the AFGROW life prediction program, which incorporated the loading, the welding residual stress, and the geometric shape of the structure. The fatigue tests of the T-joint welded specimen under storm loading show the beach mark clearly generated on the fractured section of the weldment. The crack propagation life estimated based on the beach mark is compared with that of AFGROW to validate the life prediction. Based on the results, the evaluation method of the remaining fatigue life for T-joint fillet weldment of marine vessel's cargo hold with random load or storm load was established.

Development of Integrated Design System for Automotive Rubber Components (자동차 방진고무부품 통합설계시스템 개발)

  • Woo, Chang-Su;Kim, Wan-Doo;Park, Hyung-Sung;Shin, Wae-Gi
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.188-193
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    • 2012
  • The fatigue analysis and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. Recently, the design, analysis and evaluation technology was required to achieve the high quality, fidelity, reliability of rubber products. However, rubber manufacturing companies of our country have uesd the method of trial and error and experience in the process of a compound mixing, manufacturing and improvement of rubber properties. The objectives of this study are to establish the test methods of rubber material and to make the database of rubber material properties and to evaluate the performance of rubber components and to construct the prediction system of fatigue life. Fatigue lifetime prediction methodology of the rubber component was proposed by incorporating the finite element analysis and fatigue damage parameter from fatigue test.

Fatigue wind load spectrum construction based on integration of turbulent wind model and measured data for long-span metal roof

  • Liman Yang;Cong Ye;Xu Yang;Xueyao Yang;Jian-ge Kou
    • Wind and Structures
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    • v.36 no.2
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    • pp.121-131
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    • 2023
  • Aiming at the problem that fatigue characteristics of metal roof rely on local physical tests and lacks the cyclic load sequence matching with regional climate, this paper proposed a method of constructing the fatigue load spectrum based on integration of wind load model, measured data of long-span metal roof and climate statistical data. According to the turbulence characteristics of wind, the wind load model is established from the aspects of turbulence intensity, power spectral density and wind pressure coefficient. Considering the influence of roof configuration on wind pressure distribution, the parameters are modified through fusing the measured data with least squares method to approximate the actual wind pressure load of the roof system. Furthermore, with regards to the wind climate characteristics of building location, Weibull model is adopted to analyze the regional meteorological data to obtain the probability density distribution of wind velocity used for calculating wind load, so as to establish the cyclic wind load sequence with the attributes of regional climate and building configuration. Finally, taking a workshop's metal roof as an example, the wind load spectrum is constructed according to this method, and the fatigue simulation and residual life prediction are implemented based on the experimental data. The forecasting result is lightly higher than the design standards, consistent with general principles of its conservative safety design scale, which shows that the presented method is validated for the fatigue characteristics study and health assessment of metal roof.

Fatigue Life Prediction for the Skin Structures of Aircraft Sensor Pod Under Acoustic Load with Mean Stress (평균 응력을 고려한 음향 하중을 받는 항공기 센서 포드 외피 구조의 내구 수명 분석)

  • Min-Hyeok Jeon;Yeon-Ju Kim;Hyun-Jun Cho;Mi-Yeon Lee;In-Gul Kim;Hansol Lee;Jae Myung Cho;Jong In Bae;Ki-Young Park
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.1
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    • pp.1-9
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    • 2023
  • The skin structure of sensor pod mounted on the exterior of aircraft can be exposed to the acoustic dynamic load and static load such as aerodynamic pressure and inertial load during flight. Fatigue life prediction of structural model under acoustic load should be performed and also differential stiffness of model modified by static load should be considered. The acoustic noise test spectrum of MIL-STD-810G was applied to the structural model and the stress response power spectral density (PSD) was calculated. The frequency response analysis was performed with or without prestress induced by inplane static load, and the response spectrum was compared. Time series data was generated using the calculated PSD, and the time and frequency domain fatigue life were predicted and compared. The variation of stress response spectrum due to static load and predicted fatigue life according to the different structural model considering mean stress were examined and decreasing fatigue life was observed in the model with prestress of compressive static load.