• Title/Summary/Keyword: fatigue phenomenon

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A Study on the Accuracy Improvement of Fatigue Strength Data (피로강도 데이터의 정밀도 향상에 관한 연구)

  • 최창섭
    • Journal of the Korean Society of Safety
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    • v.11 no.4
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    • pp.42-48
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    • 1996
  • Since the fatigue phenomenon is characterized as a probability feature and test data cannot be easily collected number its small sample data are uncertain. Therefore, statistical evaluation methods should necessarily be introduced into data evaluation. With such a basic concept in mind, this study attempted to apply conventional statistical processing methods to the fatigue data and thereby present a new evaluation method in consideration of the fact that the fatigue test is usually performed within a limited number. That is a package evaluation method was adopted which co-realtes parameters between different levels of capacity in E-N or S-N level. So far fatigue limits have been found by means of stiarcase method. But it was also disclosed that this new method has its own disadvantage because limited frequencies are not duely considered.

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A Fatigue Related Equation with Shape and Loading Factors Representing Effect of Thickness in Al 2024-T3 Alloy Sheet (판재 Al 2024-T3 합금재료의 두께효과를 나타내는 형상인자 및 하중인자에 의한 피로관계식)

  • Kim, Seung-Gwon;Lee, Ouk-Sub;Jang, Joo-Sup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.1
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    • pp.141-146
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    • 2012
  • Aluminum alloys have been used with various thicknesses suitable for light weight of structure. It is known that the thickness effect of material is an important factor affecting fatigue crack propagation under constant fatigue stress condition. In this work, we presented the behavior of fatigue crack propagation in thin plate compared to thick plate Al 2024-T3 alloy with referred thickness effect in a correlative equation determined by the shape factor and the loading factor. We chose two factors that are used in the correlative equation with considering that the experiments were carried out under a constant fatigue stress condition. The thickness ratio of thin plate compared to thick plate and the equivalent effective stress intensity factor ratio depending on thickness were chosen as shape and loading factors. A correlative equation is utilized to determine the equivalent effective stress intensity factor range of thin plate and identify the degree of increasing phenomenon of fatigue life in thin plate compared to thick plate.

Damage Analysis of Turbopump Turbine considering Creep-Fatigue effects (크리프-피로 영향을 고려한 터보펌프 터빈의 손상해석)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.1-10
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    • 2010
  • Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.

Fatigue performance monitoring of full-scale PPC beams by using the FBG sensors

  • Wang, Licheng;Han, Jigang;Song, Yupu
    • Smart Structures and Systems
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    • v.13 no.6
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    • pp.943-957
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    • 2014
  • When subjected to fatigue loading, the main failure mode of partially prestressed concrete (PPC) structure is the fatigue fracture of tensile reinforcement. Therefore, monitoring and evaluation of the steel stresses/strains in the structure are essential issues for structural design and healthy assessment. The current study experimentally investigates the possibility of using fiber Bragg grating (FBG) sensors to measure the steel strains in PPC beams in the process of fatigue loading. Six full-scale post-tensioned PPC beams were exposed to fatigue loading. Within the beams, the FBG and resistance strain gauge (RSG) sensors were independently bonded onto the surface of tensile reinforcements. A good agreement was found between the recorded results from the two different sensors. Moreover, FBG sensors show relatively good resistance to fatigue loading compared with RSG sensors, indicating that FBG sensors possess the capability for long-term health monitoring of the tensile reinforcement in PPC structures. Apart from the above findings, it can also be found that during the fatigue loading, there is stress redistribution between prestressed and non-prestressed reinforcements, and the residual strain emerges in the non-prestressed reinforcement. This phenomenon can bring about an increase of the steel stress in the non-prestressed reinforcement.

A Study on the Knee Point of Low-cycle Fatigue Life in High Formability Titanium Alloy SP-700 (티탄계 초소성합금 SP-700의 저사이클 피로수명곡선의 절곡현상에 대하여)

  • ;淸水 眞佐男
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.129-135
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    • 1997
  • Previous studies has shown that the curve of low-cycle fatigue life was not expressed with the single line subjected to Manson-Coffin's law type and bent to short life in low ${\Delta}{\varepsilon}_p$ region. The main cause of this phenomenon has been considered that the localization of plastic strain in the crack initiation process fosters the crack initiation. In this study, the low-cycle fatigue life was investigated for each specimens omitted crack initiation process and it was found that fatigue life curve in log(${\Delta}{\varepsilon}_p$)-log($N_f$)was bent in low ${\Delta}{\varepsilon}_p$ region as ever. Therefore, the main cause of appearance of knee point in fatigue life curve is not found in the crack initiation process but in the crack propagation process. In the crack propagation process, the localization of the plastic strain in the vicinity of crack tip and the influence of test environment on the crack propagation rate were observed and these inclinations were more remarkable in low ${\Delta}{\varepsilon}_p$ region. Hence, it was concluded that these two phenomena in the crack propagation process were proved to the main cause which accelerates the crack propagation in low ${\Delta}{\varepsilon}_p$ region and bent the fatigue life curve in result.

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A Study on Estimating of Fretting Wear of a Spline Coupling (스플라인 커플링의 프레팅 마멸 예측에 관한 연구)

  • Kim, Eung-Jin;Lee, Sang-Don;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.256-260
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    • 2009
  • Fretting is a kind of wear which effects on reliability and durability. When machine parts are joined joint in parts such as a bolt or a rivet or a pin, fretting phenomenon is occurred by micro relative movement. When fretting occurs in joint parts, there is wear which is the cause of fatigue crack. Recently, although the ways of assessment of fatigue and damage tolerance are established, there is no way to evaluate fatigue crack initiation life by fretting phenomenon. Consequently, the prediction of life and prevention plan caused by fretting are needed to improve reliability. The objective of this paper is to predict fretting wear by using a experimental method and contact analysis considering wear process. For prediction of fretting wear volume, systematic and controlled experiments with a disc-plate contact under gross slip fretting conditions were carried out. A modified Archard equation is used to calculate wear depths from the contact pressure and stroke using wear coefficients obtained from the disc-plate fretting tests.

Study of Deterioration Phenomenon and Causes in Pavement of Ramp Area (도로 램프구간에 대한 파손형태 및 원인에 관한 연구)

  • Hwang, Sung-Do;Mun, Sungho
    • International Journal of Highway Engineering
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    • v.18 no.1
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    • pp.85-90
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    • 2016
  • PURPOSES : The objective of this paper is to understand the deterioration phenomenon and causes in the pavement of a ramp area. METHODS : Ramp areas need to be sloped because of the centrifugal force, which depends on the vehicle speed and grade of the ramp area. As a result, vertical and horizontal forces are applied on the pavement surface of the ramp area. Furthermore, the horizontal force depends on the vehicle speed and grade of the ramp area. In order to analyze the pavement structure of a ramp area, a multi-layered elastic analysis program was used to evaluate the weakest link of fatigue cracking deterioration, according to the simultaneously applied vertical and horizontal forces. RESULTS : From case studies related to the bonding conditions between the surface and base layer in a ramp area, it was found that the partially bonded cases resulted in a critical potential of fatigue cracking deterioration, in a comparison of 50%, 70%, and fully bonded cases. CONCLUSIONS : According to the results of the case studies, the pavement structure system should be reinforced by upgrading the material or increasing the thickness compared to the general pavement areas, in order to provide a performance life similar to the mainline pavements in the ramp areas.

Fracture Mechanic's Approach on Retardation Behaviors under Overloading (과대 하중작용 시 균열성장 지연 거동에 대한 파괴역학적 정리)

  • Kang, Yong-Goo;Park, Jun-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.13-20
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    • 2012
  • In order to clarify the effect of overload on crack growth behaviors, fatigue tests for overload were carried out for round plain specimens of SM45C steel. In the experiment, typical semi-elliptical crack shape was found and further crack growth behaviors were tested. Using three types of single overload fatigue tests, Crack growth retardation phenomenon were examined. The growth rate of surface crack(da/dN) during retardation period was analyzed in terms of ${\Delta}K$ and ${\Delta}K_{eff}$. On the growth rate of surface crack analyzed by ${\Delta}K$, the dependence of overload stress levels appears. However, on the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a non-liner relationship between da/dN and ${\Delta}K_{eff}$ with narrow scatter band.

The Influence of the Changing of Cyclic Frequency on the Corrosion Fatigue Fracture Behavior of the Dual Phase Steel in 3% NaCl Solution (3% NaCl 수용액중에서 복합조직강의 부식피로 파괴거동에 미치는 주파수변화의 영향)

  • O, Se-Uk;Sin, Gyu-Dong;Kim, Ung-Jip
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.141-148
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    • 1995
  • Fatigue tests were carried out by a rotary bending testing machine of cantilever type. M.E.F.(ferrite encapsulated islands of martensite) materials were made by a series of heat treatment from a low carbon steel(SM 20 C). The fatigue tests were conducted at stress levels of 302 MPa and with frequencies of 25Hz, 2.5 Hz and 0.5 Hz in 3% NaCl solution. The fatigue strength increased with frequency got higher. The microcracks and corrosion pits were generated at the boundary between the matrix and the 2nd phase. The cracks generated by the corrosion pits were coalesced with the pits around the notch and became the initial crack. The $N_i/N_f$ ratio increased as the frequency and stress level decreased. The interference phenomenon increased with stress level and frequency gots higher. The crack propagation rate was delayed as the stress level lowers and the frequency gets higher, however, the range of the stress intensity factor depended only on a stress level.

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Fatigue Crack Propagation Behaviors on Tensile and Compression Residual Stresses in Weld Zone (용접부의 인장 및 압축잔류응력에 관한 피로균열 전파거동)

  • 이하성;강동명
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.13-21
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    • 1994
  • Effects of tensile and compression residual stresses in the welded SS41 and A17075-76 on fatigue crack propagation behavior are investigated when a crack propagates from residual stresses region. We propose the fatigue crack growth equation on tensile and compression residual stresses in welded metal. The results obtained in this experimental study are summarized as follows . 1 ) A fatigue crack growth equation which applied fatigue fracture behavior of the welded metal is proposed. (equation omitted) where, $\alpha$, $\beta$, ${\gamma}$ and $\delta$ are constants, and R$_{eff}$ is effective stress ratio [R$_{eff}$=(Kmin+Kres)/(Kmax+Kres)], Kcf is critical fatigue stress intensity factor. The constants are obtained from nonlinear least square method. The relation between crack length and number of cycles obtained by integrating the fatigue crack growth rate equation is in agreement with the experimental data. 2) The experimental results confirmed that the cause of crack extension and retardation by residual stresses has relation to the phenomenon of crack closure. 3) The relaxing trend of residual stresses by the crack propagation was greater In case of compressive residual stress than that of tensile residual stress in the welded metal.tal.

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