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Reliability Improvement of Offshore Structural Steel F690 Using Surface Crack Nondamaging Technology

  • Lee, Weon-Gu;Gu, Kyoung-Hee;Kim, Cheol-Su;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.35 no.5
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    • pp.327-335
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    • 2021
  • Microcracks can rapidly grow and develop in high-strength steels used in offshore structures. It is important to render these microcracks harmless to ensure the safety and reliability of offshore structures. Here, the dependence of the aspect ratio (As) of the maximum depth of harmless crack (ahlm) was evaluated under three different conditions considering the threshold stress intensity factor (Δkth) and residual stress of offshore structural steel F690. The threshold stress intensity factor and fatigue limit of fatigue crack propagation, dependent on crack dimensions, were evaluated using Ando's equation, which considers the plastic behavior of fatigue and the stress ratio. ahlm by peening was analyzed using the relationship between Δkth obtained by Ando's equation and Δkth obtained by the sum of applied stress and residual stress. The plate specimen had a width 2W = 12 mm and thickness t = 20 mm, and four value of As were considered: 1.0, 0.6, 0.3, and 0.1. The ahlm was larger as the compressive residual stress distribution increased. Additionally, an increase in the values of As and Δkth(l) led to a larger ahlm. With a safety factor (N) of 2.0, the long-term safety and reliability of structures constructed using F690 can be secured with needle peening. It is necessary to apply a more sensitive non-destructive inspection technique as a non-destructive inspection method for crack detection could not be used to observe fatigue cracks that reduced the fatigue limit of smooth specimens by 50% in the three types of residual stresses considered. The usefulness of non-destructive inspection and non-damaging techniques was reviewed based on the relationship between ahlm, aNDI (minimum crack depth detectable in non-destructive inspection), acr N (crack depth that reduces the fatigue limit to 1/N), and As.

A Study on the Effects of the Fatigue Life due to the Processing of the Butt Weld Specimens and the Fatigue Life Estimation due to the Weld Zone Profiles (철도 구조물용 맞대기 용접시편 가공에 의한 피로수명 영향 및 용접부 형상을 이용한 피로수명 예측 연구)

  • Kim Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.371-378
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    • 2006
  • This study investigates the effects of the material properties and the fatigue behaviors in the SM490A material butt weld specimens due to the heat-treatment and the grinding. In the fatigue behavior, the heat-treatment affects the fatigue life. The S-N curves of both matrix specimen and butt weld specimen are reversed at some cycle by the existence or nonexistence of heat-treatment. The grinding on the bead makes the fatigue limit decrease in the all specimens. But the reinforcement removed, the fatigue limit increases at the high cycle. Also, this study investigates the fatigue life estimation by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta,\;\rho$ and h. The stress concentration factors $K_t$, are changed by each different $\theta,\;\rho$ and h from 1.395 to 2.863. Hence, the sensitivity of $K_t$ is changed by each $\theta,\;\rho$ and h. As $\theta$ becomes lower and $\rho$ and h become higher, $K_t$ increases. The fatigue life can he estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, fur the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.

The Effect of Blast Cleaning for Steel Bridge Painting on Fatigue Behavior of Out-of-Plane Gusset Welded Joints (강교 도장용 블라스트 처리가 면외거셋 용접이음의 피로거동에 미치는 영향)

  • Kim, In Tae;Le, Van Phuoc Nhan;Kim, Kwang Jin;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.20 no.5
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    • pp.583-590
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    • 2008
  • Blasting has been applied in newly-built steel structures for cleaning forged surfaces and increasing the adhesive property of applied painting systems. However, the effect of the blast cleaning on fatigue behavior of welded joints is not clear. In this paper, fatigue tests were carried out on out-of-plane gusset welded joints and the effect of the blast cleaning on the fatigue behavior was studied. The curvature radius at the weld toe of the surface-treated specimens by using the blast method is larger than that of as-welded specimens. By the blast cleaning compressive residual stresses were induced into weld toes. The experimental results showed that the fatigue life of surface-treated specimens is longer than that of as-welded specimens, even though the fatigue life of surface-treated specimens and that of as-welded specimens are not clearly different in the high stress range. About a 160% increase in fatigue limit could be realized by using blast cleaning.

Fatigue Life Evaluation of the Plastic Gear (플라스틱 기어의 피로수명 평가 및 수명 예측)

  • Chong Tae Hyong;Kang Sung Kyu;Ha Young Wook
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.239-245
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    • 2005
  • Through the fatigue test of plastic gears using polyacetal polymer, this research aims at providing basic data for not only specifying operation conditions of plastic gears, but also designing dimensions of plastic gears with giving fatigue life and the estimated equation of fatigue life of plastic gears. That is, from the fatigue life curves, the estimated equation of fatigue life of plastic gears is taken out. For the estimated equation of fatigue life of plastic gears, this research provides two test methods; one is preserving non-limited temperature of tooth flank, the other is preserving limited temperature of tooth flank. As results, how the temperature of tooth flank affects the fatigue life is shown. In addition, based on the endurance limit, the essential factors of the unit load and K-factor are determined, which are needed in the design of gear by bending strength and surface durability.

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A study on the Bending Fatigue Strength of Die Steels coated with VC(Vanadium Carbide)by Immersing in Molten Borax Bath (용융염 침적법에 의한 VC coating 금형강의 굽힘 피로강도에 관한 연구)

  • Lee, B.K.;Nam, T.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.3
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    • pp.166-177
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    • 1993
  • Bending fatigue strength tests were made for VC coated die steels which were coated by immersing in a molten borax bath and for hardened die steels which were quenched and tempered, in order to clarify the effect of VC coating at $1000^{\circ}C$ and $1025^{\circ}C$. The material used in this investigation was a representative cold and hot die steels STD11, STD61. The results obtained are as follows. 1) The endurance limit of VC coated die steels was a little lower than that of hardened die steels. It is considered to be mainly due to the decfl.lase of hardness in the substrates. Accordingly, the endurance limit reo covered almost to the level of hardened die steels by an additional diffusion treatment. 2) The initiation point of fatigue fracture of VC coated die steels in reversed bening was on the substrate just under the VC layer. Hence, the endurance limit is corrected to the hardness of this part. 3) But, there is a considerable scatter in this relationship and the endurance limit of VC coated die steels was a little lower than that of hardened die steels with equal hardness. These results suggest that the fatigue strength of VC coated die steels is determined not only by the hardness but also by other factors. For example. the residual stress in the substrate just under VC coating layer is one of the factors besides hardness which is mainly related to the retained austenite(${\gamma}_R$).

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A Experimental Study on Fatigue Behavior of SFRC Beams (강섬유철근콘크리트보의 피로거동에 대한 실험적 연구)

  • 강보순
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2001.04a
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    • pp.443-452
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    • 2001
  • Fatigue behavior of reinforced concrete(RC) and steel fiber reinforced concrete(SFRC) beams has been experimentally investigated. Fatigue behavior influenced by longitudinal reinforcement ratio, volume and type of steel fiber, strength of concrete and load ratio $P_{u}/P_{o}$. It can be observed from experimental results that addition of steel fiber to reinforced concrete beam reduces crack widths and increases stiffness, and thus enhances the behavior in serviceability limit states also for high cyclic fatigue loading.

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Fatigue Behavior of SFRC Elements under High Cyclic Loading (사용반복하중에 대한 강섬유철근콘크리트 부재의 피로거동)

  • 강보순;황성춘;오병현
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2001.09a
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    • pp.431-438
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    • 2001
  • Fatigue behavior of reinforced concrete(RC) and steel fiber reinforced concrete(SFRC) elements has been experimentally investigated. Fatigue behavior influenced by longitudinal reinforcement ratio, volume and type of steel fiber, strength of concrete and load ratio $P_{u}$ $P_{o}$. It can be observed from experimental results that addition of steel fiber to reinforced concrete beam reduces crack widths and increases stiffness, and thus enhances the behavior in serviceability limit states also for high cyclic fatigue loadingngng

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A Study on the Application Method of Steinberg Fatigue Limit Equation for Electronic Part Life Assessment of Fighter Aircraft Radar (전투기 레이다용 전자부품 수명평가를 위한 Steinberg 피로한계식 적용방안 연구)

  • Kim, Deokjoo;Hah, Seung Ryong;Kang, Minsung;Heo, Jaehun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.4
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    • pp.319-327
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    • 2020
  • In this study a methodology to evaluate fatigue life of the electronic parts for the fighter radar unit under random vibration loading is presented. To do this, one parameter for the 3-σ RMS quation of Steinberg fatigue model is modified to come up with a printed circuit board(PCB) with multiple electronic parts, while fundamental frequency and dynamic deflection of the PCB are calculated from a MATLAB based finite element computer code. For the RIFA structure selected in this study, the 3-σ RMS fatigue limit displacement is reduced to 0.741 times as much as the Steinberg model. This investigation allows to assess the life of multiple electronic parts mounted on the PCB with reinforced metal cover/body showing non-sinusoidal deflection patterns.

The Effect of Diaphragm inside Trough Rib on Fatigue Behavior of Trough Rib and Cross Beam Connections in Orthotropic Steel Decks (강바닥판 종리브와 횡리브 교차부의 피로거동에 대한 종리브내 다이아프램의 영향)

  • Choi, Dong Ho;Choi, Hang Yong;Choi, Jun Hyeok
    • Journal of Korean Society of Steel Construction
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    • v.12 no.3 s.46
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    • pp.239-250
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    • 2000
  • This study investigates the mechanical behavior on trough rib to crossbeam joint in orthotropic steel plate decks, specially emphasizing on the effect of diaphragm inside trough rib on the fatigue behavior of slit by static and fatigue tests. In particular, the effects of diaphragm on in-plane stress and out-of-plane stress, stress concentration, propagation of fatigue cracks at the silt are studied. With the result of experiment and numerical analysis, we have estimated the fatigue strength using the nominal stress and hot-sport stress. The details with diaphragm have occurred about 50% stress reduction at trough rib part of trough rib to crossbeam joint than the detail without diaphragm, however, the lower parts of crossbeam have occurred much more stress. Initial crack size or slit have an considerable influence on the propagation of fatigue cracks due to V-notch. The fatigue strength category of the details without diaphragm has higher value than fatigue limit, whereas that of the details with diaphragm is estimated lower than fatigue limit.

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Effect of Blast Cleaning on Fatigue Behavior of Non-load-carrying Fillet Welded Cruciform Joints (블라스트 표면처리가 하중비전달형 십자필렛 용접이음의 피로거동에 미치는 영향)

  • Kim, In Tae;Jung, Young Soo;Kim, Kwang Jin;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.21 no.1
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    • pp.55-62
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    • 2009
  • Blast cleaning has been applied in steel bridges for cleaning forged surface and increasing adhesive property of applied coating systems. Blasting is the operation of cleaning or preparing a surface by forcible propelling a stream of abrasive metals against it. Blast cleaning may improve surface geometry and induce compressive residual stress, and eventually may increase fatigue life of weld joints. In this paper, fatigue tests were carried out on three types of non-load-carrying fillet welded cruciform joints, as-welded joints, blast-treated joints, and stress-relieved joints after blasting, in order to investigate effect of blast cleaning on fatigue behavior of the weld joints. By Blast cleaning, the weld toe radius was increased by 29% and compressive residual stress was induced near weld toes. Blast cleaning increased fatigue life and fatigue endurance limit of the weld joints. When the applied stress ranges decreased, the increment in fatigue life became larger. About a 150% increase in fatigue limit could be realized by using blast cleaning.