• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.1355-1360
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• 2008

Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of an railroad car and vehicles structure. However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weldment, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, ${\Delta}P-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test (ALT) is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

• 한국자동차공학회논문집
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• 제19권3호
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• pp.1-8
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• 2011

Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of an railroad car and vehicles structure. However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weldment, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, ${\Delta}-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test (ALT) is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistical reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

• 대한금속재료학회지
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• 제46권2호
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• pp.80-87
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• 2008

Many researches related to the reliability of Pb-free solder joints with PCB (printed circuit board) surface finish under thermal or vibration stresses are in progress, because the electronics is operating in hash environment. Therefore, it is necessary to assess Pb-free solder joints life with PCB surface finish under thermal and mechanical stresses. We have investigated 4-points bending fatigue lifetime of Pb-free solder joints with OSP (organic solderability preservative) and ENIG (electroless nickel and immersion gold) surface finish. To predict the bending fatigue life of Sn-3.0Ag-0.5Cu solder joints, we use the test coupons mounted 192 BGA (ball grid array) package to be added the thermal stress by conducting thermal shock test, 500, 1,000, 1,500 and 2,000 cycles, respectively. An 4-point bending test is performed in force controlling mode. It is considered that as a failure when the resistance of daisy-chain circuit of test coupons reaches more than $1,000{\Omega}$. Finally, we obtained the solder joints fatigue life with OSP and ENIG surface finish using by Weibull probability distribution.

• 대한기계학회논문집A
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• 제36권10호
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• pp.1181-1187
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• 2012

항공기 착륙장치의 피로설계에는 안전수명 방법이 적용된다. 즉, 균열이나 유해한 변형과 같은 구조적 결함이 항공기 운용수명 기간을 모사하는 피로 하중 스펙트럼 조건에서 발생하지 않아야 한다. 일반적으로 항공기 착륙장치는 고주기 피로 환경에 노출되므로, 설계 단계에서 착륙장치의 피로 수명은 응력 기반의 해석을 통해 예측한다. 이를 위해 재료의 분산(Scatter) 및 표면처리 특성 등을 고려한 설계 S-N 선도를 구성하여 해석에 사용한다. 시험평가 단계에서는 실물 착륙장치에 대한 피로시험을 통해 피로설계 요구조건 충족 여부를 최종 검증한다. 본 논문에서는 항공기 착륙장치의 피로수명 해석 및 시험절차를 실제 적용 사례를 통해 제시하였다.

• Structural Engineering and Mechanics
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• 제59권5호
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• pp.885-899
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• 2016

The energy-based approach to predict the fatigue crack growth behavior under constant and variable amplitude loading (VAL) of the aluminum alloy 2024 T351 has been investigated and detailed analyses discussed. Firstly, the plastic strain energy was determined per cycle for different block load tests. The relationship between the crack advance and hysteretic energy dissipated per block can be represented by a power law. Then, an analytical model to estimate the lifetime for each spectrum is proposed. The results obtained are compared with the experimentally measured results and the models proposed by Klingbeil's model and Tracey's model. The evolution of the hysteretic energy dissipated per block is shown similar with that observed under constant amplitude loading.

• 한국기계가공학회지
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• 제13권5호
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• pp.107-115
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• 2014

Highly functional mill turrets have been developed and continuously improved to shorten the manufacturing time and enable multiple uses. Among these, a mill turret with B-axis rotary table was developed. The B-axis rotary table should be evaluated for structural integrity. Moreover, its worm and worm gear for transmitting power should be able to endure fatigue damage. Therefore, this article presents a structural analysis of this type of B-axis rotary table and confirms its static stability by comparing the stress results to the allowable stress levels. Next, the dynamic stability of the rotary table was investigated via a mode analysis and a harmonic analysis in a range determined by the results of a modal analysis. Finally, a worm gear set, the main part that drives the rotary table, is analyzed for fatigue and to estimate its lifetime. The results of the fatigue analysis allowed a prediction of the life of the worm gear set. The analytical results show that the B-axis rotary table has good structural integrity.

• Journal of Advanced Marine Engineering and Technology
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• 제28권6호
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• pp.993-999
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• 2004

The estimation of fatigue life at the design stage of membrane type LNG tank is very important in order to arrive at feasible and cost effective solutions considering the total lifetime of the tank. In this study, the practical procedure of fatigue life prediction by use of cumulative damage factors based on Miner-Palmgren hypothesis and probability density function has been shown with the corner region of Gaz Transport Membrane type LNG tank being used as an example. In particular the parameters of Weibull distribution that determine the stress spectrum are discussed. The main results obtained from this study are as follows: 1. The recommended value for the shape parameter of Weibull distribution for the LNG tank is 1.1 in case of using the direct calculation method proposed in this study. 2. The calculated fatigue life is influenced by the shape parameter of Weibull distribution and stress block. The safe fatigue design can be achieved by using higher value of shape parameter and the stress blocks divided into more stress blocks.

• 한국운동역학회지
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• 제26권1호
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• pp.31-37
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• 2016

Purpose: The purpose of this study was to investigate the differences in FT (free-torque) components between non-fatigue and fatigue conditions induced by prolonged running. Methods: Fifteen healthy runners with no previous lower-extremity fractures ($22.0{\pm}2.1$ years of age) participated in this study. Ground reaction force data were collected for the right-stance phase for 10 strides of 5 and 125-min running periods at 1,000 Hz using an instrumented force platform (instrumented dual-belt treadmills, Bertec, USA) while the subjects ran on it. The running speed was set according to the preferences of the subjects, which were determined before the experiment. FT variables were calculated from the components of the moment and force output from the force platform. A repeated-measures one-way ANOVA was used to test for significant differences between the two conditions. The alpha level for all the statistical tests was 0.05. Results: The absolute FT at the peak braking force was significantly greater after 5 mins of running than after 125 mins of running-which was regarded as a fatigued state-but there were no significant differences in the absolute peak FT or impulse between the conditions. Conclusion: The FT variables in the fatigue condition during prolonged running hardly affect the tibial stress syndrome.

• Nuclear Engineering and Technology
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• 제33권6호
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• pp.566-584
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• 2001

In this paper, the progressive deformation and the creep-fatigue damage for the conceptually designed reactor internals of KALIMER(Korea Advanced Liquid MEtal Reactor) are carried out by using the elastic analysis method in the RCC-MR code for normal operating conditions including the thermal load, seismic load (OBE) and dead weight. The maximum operating temperature of this reactor is 53$0^{\circ}C$ and the total service lifetime is 30 years. Thus, the time- dependent creep and stress-rupture effects become quite important in the structural design. The effects of the thermal induced membrane stress on the creep-fatigue damage are investigated with the risk of the elastic follow-up. To calculate the thermal stress, detailed thermal analyses considering conduction, convection and radiation heat transfer mechanisms are carried out with the ANSYS program. Using the results of the elastic analysis, the progressive deformation and creep-fatigue damages are calculated step by step using the RCC-MR in detail. This paper ill be a very useful guide for an actual application of the high temperature structural design of the nuclear power plant accounting for the time-dependent creep and stress-rupture effects.

• 한국항공우주학회지
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• 제33권2호
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• pp.60-66
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• 2005

부식은 기계류나 금속 부품의 성능과 수명을 저해하는 가장 큰 요인으로 작용하고 있다. 이 논문에서는 쇼트피닝이 부식환경하에서 Al 7075-T6의 피로수명에 미치는 쇼트피닝의 효과를 연구하였다. 쇼트피닝한 시험편의 피로한도는 약 52% 증가하는 것으로 나타났으며, 금속재 부품의 피로수명을 크게 연장시키는 것으로 보인다. 쇼트피닝을 한 시험편과 쇼트피닝 하지 않은 시험편을 1주에서 1년까지 비교 시험한 결과 부식은 피로강도를 현격히 감소시켰다. 쇼트피닝을 하였을 경우에는 부식에 의해 6개월 까지는 피로강도 및 피로수명이 감소하지 않은 것으로 나타났다. 따라서 쇼트피닝 가공이 금속재료의 수명에 대한 부식의 영향을 크게 감소시키는 효과가 있음을 알 수 있다.