• 제목/요약/키워드: fatigue life estimation

검색결과 230건 처리시간 0.03초

저상버스용 하이브리드 복합재 조인트부의 통계적 피로수명평가 (Evaluation of Statistical Fatigue Life of Hybrid Composite Joints in Low-Floor Bus)

  • 정달우;최낙삼
    • 대한기계학회논문집A
    • /
    • 제34권11호
    • /
    • pp.1705-1713
    • /
    • 2010
  • 피로시험의 결과가 큰 편차를 보이는 하이브리드 복합재 조인트부에 대해서 통계적 피로수명 평가법을 이용하여 신뢰도 높은 피로수명을 추정하고자 한다. 저상버스 차체에 사용되는 하이브리드 복합재 조인트부를 절취하여 시험대상으로 하였으며, 이 조인트 시편으로 외팔보형 피로굽힘시험을 수행하였다. 피로시험 데이터를 정규분포, 대수정규분포, 와이블 분포를 이용하여 근접시킨 피로수명 곡선들과 각각 비교함으로써 하이브리드 복합재 조인트부의 내구수명 추정에 가장 적합한 확률분포를 선정하였다. 선정된 와이블 확률분포를 이용해 확률-응력-수명(P-S-N) 곡선을 구함으로써 하이브리드 복합재 조인트부에 대한 통계적 수명예측 평가절차와 신뢰성설계의 기초자료를 제시하였다.

5182 Al합금판의 전기저항 점용접부 피로거동에 관한 연구 (A Study on the Fatigue Behavior of Resistance Spot Welded Part of 5182 Aluminum Aloy Sheet)

  • 신현일;박용석;강성수
    • Journal of Welding and Joining
    • /
    • 제16권2호
    • /
    • pp.84-92
    • /
    • 1998
  • On this study, the variations of hardness and microstructure were observed at he spot-welded part of 5182 alminum alloy sheets with thickness of 1.2 mm. The hardness of spot-welded part of aluminum alloy indicated the lowest value at nugget center. Also, the position where fatigue crack exists was investigated by surveying microstructure of the spot-welded sections. Mean load-deformation diagrams were obtained from static tensile test. Fracture was occurred completely within 5 mm after transforming elastic into plastic area. Fatigue test was stopped when the specimens of fatigue test had the final displacement of 0.2mm and measured fatigue bending angle and crack length. This study utilized them, investigated the relations between fatigue bending angle and fatigue crack length and made a estimation of the fatigue fracture life of resistance spot welded part of 5182 aluminum alloy sheet. The relative equation o fatigue crack length and fatigue failure life can be represented by {TEX}$L_{C}${/TEX}=α{TEX}$N_{f}^ {β}${/TEX}.

  • PDF

복합재료 Body Panel의 특성평가 (Characteristics of Composite Body Panel)

  • 남현욱;변현중;이용태;한경섭
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2000년도 춘계학술대회논문집A
    • /
    • pp.109-114
    • /
    • 2000
  • A research fur development of composite body panel is in progress for lightening tare. In this study, experiments on estimation of mechanical properties of LPMC (Low pressure molding compound) including fatigue and impact characteristics were carried out. The experiments show that LPMC satisfied basic requirements of car body panel. The fatigue life of LPMC was predicted and the material degradation due to fatigue and impact were fined out.

  • PDF

포장가속시험시설의 동역학 힘 예측 및 강도설계에 관한 연구 (A Study of Dynamis Force Estimation and Strength Design of KALES)

  • 김낙인;양성철;박용걸
    • 한국강구조학회 논문집
    • /
    • 제13권2호
    • /
    • pp.211-221
    • /
    • 2001
  • 본 연구에서는, 포장가속시험시설이 사용 중 발생 가능한 동역학적 힘을 예측하기 위해, 이미 개발되어 운용중인 모형시험시설을 이용하여 차량 운동방정식을 구하고, 모형시험시설과 포장가속시험시설(KALES : Korea Accelerated Loading and Environmental Simulator)의 상사관계를 이용하여 KALES가 운행 중 발생할 수 있는 동역학적인 힘을 예측하였다. 이를 기반으로 실제 차량 구조부 형상에 대한 상세설계를 전산해석과 피로수명평가 방법을 이용하여 수행하였다. 해석 결과, 동역학적 모형화 및 피로강도 해석기술을 기반으로 설계된 KALES는 시험 중 발생되는 사용하중 이력에 대해서 피로 강도적으로 충분한 안전성이 확보되도록 설계됨을 확인할 수 있었다.

  • PDF

저항 점 용접부의 피로강도에 미치는 잔류응력의 영향 (Effect of Residual Stress on Fatigue Strength in Resistance Spot Weldment)

  • 양영수;손광재;조성규;홍석길;김선균;모경환
    • 대한기계학회논문집A
    • /
    • 제25권11호
    • /
    • pp.1713-1719
    • /
    • 2001
  • Estimation of fatigue strength on the spot welded joint is very Important for strength design of spot welded steed sheet structures. In this paper, the effect of residual stress on the fatigue life of resistance spot weldment was studied. Residual stress fields of weldment were calculated by using thermo elastic plastic finite element analysis and equivalent fatigue stress considering residual stress effect was obtained. And then we predicted fatigue life, which included the effect of the residual stresses and the actual loading stresses. The calculation and experimental results were in good agreement. Therefore, the proposed calculated model can be considered to be sufficiently powerful for the prediction of fatigue life.

단조강의 수명평가를 위한 유한요소해석방법에 관한 연구 (A Study on FEM Analysis Method for Life Evaluation of Forging Steel)

  • 허선철;박영철;이동화
    • 한국자동차공학회논문집
    • /
    • 제12권3호
    • /
    • pp.122-129
    • /
    • 2004
  • In plastic working, as working becomes speedy, automatic and working condition deteriorates, the increase of forging working has been remarkable. Therefore, we need the estimation of mold lift in detail, in order to counterplan of effective mold life extension. In this study, on the SKH51, mold steel which is forged by cold working and the KCW1, tool steel of low alloy, we estimated mold life on the base of FEM analysis and investigated mold lift by low cycle fatigue test. Also, this paper suggested a new method of estimation of mold lift.

MPV 프레임의 피로수명 예측 (Fatigue Life Prediction of a Multi-Purpose Vehicle Frame)

  • 천인범;조규종
    • 한국자동차공학회논문집
    • /
    • 제6권5호
    • /
    • pp.146-152
    • /
    • 1998
  • Recently, for the development of vehicle structures and components there is a tendency to increase using numerical simulation methods compared with practical tests for the estimation of the fatigue strength. In this study, an integrated powerful methodology is suggested for fatigue strength evaluation through development of the interface program to integrate dynamic analysis quasi-static stress analysis and fatigue analysis, which were so far used independently. To verify the presented evaluation method, a single and zigzag bump run test, 4-post road load simulation and driving durability test have been performed. The prediction results show a good agreement between analysis and test. This research indicates that the integrated life prediction methodology can be used as a reliable design tool in the pre-prototype and prototype development stage, to reduce the expense and time of design iteration.

  • PDF