• Title/Summary/Keyword: fatigue design code

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A Study on the Fatigue Strength of Propeller Blades (프로펠러 날개의 피로강도에 관한 연구)

  • Nho, In-Sik;Lee, Chang-Sup
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.6
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    • pp.539-543
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    • 2011
  • Recently, to reduce the noise and vibration levels of ships, high skewed marine propellers with thinner thickness are adopted widely, however, such propeller design trend causes to reduce the strength of blades. Propeller blades are rotating continuously in irregular wake field of ships. So, it is necessary to examine the strength of them precisely including from a viewpoint of fatigue strength. In present paper, the fatigue strength of propeller blades was investigated. Firstly, fatigue tests for Al Bronze, the representative propeller material, were carried out. The S-N curve was obtained for the assessment of the fatigue crack initiation life. And the material properties C, m for the fatigue crack propagation analysis based on the Paris' equation were derived. For the 2nd stage, the structural responses of propeller blades in irregular ship wake field was carried out using the finite element analysis code. And the fatigue strength of propeller blades were considered based on the calculated stress levels and material characteristics for fatigue strength.

Comparison of Crack Growth Test Results at Elevated Temperature and Design Code Material Properties for Grade 91 Steel (Grade 91 강의 고온 균열진전 실험 결과와 설계 물성치의 비교)

  • Lee, Hyeong-Yeon;Kim, Woo-Gon;Kim, Nak-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.27-35
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    • 2015
  • The material properties of crack growth models at an elevated temperature were derived from the results of numerous crack growth tests for Mod.9Cr-1Mo (ASME Grade 91) steel specimens under fatigue loading and creep loading at an elevated temperature. These crack growth models were needed for defect assessment under creep-fatigue loading. The mathematical crack growth rate models for fatigue crack growth (FCG) and creep crack growth (CCG) were determined based on the test results, and the models were compared with those of the French design code RCC-MRx to investigate the conservatism of the code. The French design code RCC-MRx provides an FCG model and a CCG model for Grade 91 steel in Section III Tome 6. It was shown that the FCG model of RCC-MRx is conservative, while the CCG model is non-conservative compared with the present test data. Thus, it was shown that further validation of the property was required. Mechanical strength tests and creep tests were also conducted, and the test results were compared with those of RCC-MRx.

MEAN LOAD EFFECT ON FATIGUE OF WELDED JOINTS USING STRUCTURAL STRESS AND FRACTURE MECHANICS APPROACH

  • Kim, Jong-Sung;Kim, Cheol;Jin, Tae-Eun;Dong, P.
    • Nuclear Engineering and Technology
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    • v.38 no.3
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    • pp.277-284
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    • 2006
  • In order to ensure the structural integrity of nuclear welded structures during design life, the fatigue life has to be evaluated by fatigue analysis procedures presented in technical codes such as ASME B&PV Code Section III. However, existing fatigue analysis procedures do not explicitly consider the presence of welded joints. A new fatigue analysis procedure based on a structural stress/fracture mechanics approach has been recently developed in order to reduce conservatism by erasing uncertainty in the analysis procedure. A recent review of fatigue crack growth data under various mean loading conditions using the structural stress/fracture mechanics approach, does not consider the mean loading effect, revealed some significant discrepancies in fatigue crack growth curves according to the mean loading conditions. In this paper, we propose the use of the stress intensity factor range ${\Delta}K$ characterized with loading ratio R effects in terms of the structural stress. We demonstrate the effectiveness in characterizing fatigue crack growth and S-N behavior using the well-known data. It was identified that the S-N data under high mean loading could be consolidated in a master S-N curve for welded joints.

Automation of Fatigue Durability Analysis of Welded Bogie Frame using Process Integration Tool (프로세스 통합도구를 활용한 용접대차프레임 피로내구해석의 자동화)

  • Bang Je-Sung;Han Seung-Ho;Rim Chae-Whan;Lee Kwang-Ki;Lee Kwang-Soon;Song See-Yeob
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.425-433
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    • 2005
  • For the design of welded bogie frame, the concept of multidisciplinary engineering activities, i.e. static, fatigue and dynamic analysis, has been applied, in which the sharing of design parameters related with each analysis and the collaboration of the working parts in charge should be fulfilled. However, in spite of these necessities, the multi-disciplinary engineering activities couldn't be performed in practice due to tack of the automation of the required analysis. In this paper, an automation of fatigue durability analysis of welded bogie frame according to UIC-Code was proposed by using the Model Center, which enables to integrate the several tools for the fatigue durability analysis, i.e. I-DEAS, ANSYS and BFAP, and to perform iterative analysis works in relation to the geometrical change of transom support bracket. Besides, the wrapping programs to control I/O-data and interfaces of these tools were developed. The developed automation technique brings not only significant decreasing man-hour required in the durability analysis, but also providing a platform of the multidisciplinary engineering activities.

A Study on the Application Method of Steinberg Fatigue Limit Equation for Electronic Part Life Assessment of Fighter Aircraft Radar (전투기 레이다용 전자부품 수명평가를 위한 Steinberg 피로한계식 적용방안 연구)

  • Kim, Deokjoo;Hah, Seung Ryong;Kang, Minsung;Heo, Jaehun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.4
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    • pp.319-327
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    • 2020
  • In this study a methodology to evaluate fatigue life of the electronic parts for the fighter radar unit under random vibration loading is presented. To do this, one parameter for the 3-σ RMS quation of Steinberg fatigue model is modified to come up with a printed circuit board(PCB) with multiple electronic parts, while fundamental frequency and dynamic deflection of the PCB are calculated from a MATLAB based finite element computer code. For the RIFA structure selected in this study, the 3-σ RMS fatigue limit displacement is reduced to 0.741 times as much as the Steinberg model. This investigation allows to assess the life of multiple electronic parts mounted on the PCB with reinforced metal cover/body showing non-sinusoidal deflection patterns.

The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part (응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동)

  • 남기우;김선진
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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A Study on the Multiaxial Fatigue Analysis of Bogie Frame for High Speed Train (고속전철용 대차프레임의 다축피로해석에 관한 연구)

  • 이상록;이학주;한승우;강재윤
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.344-351
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    • 1999
  • Stress analysis of bogie frame by using the finite element method has been performed for the various loading conditions according to the UIC (International Union of Railways) Code 615-4. Multiaxial fatigue damage models such as signed von Mises method and typical critical plane theories were reviewed, and multiaxial fatigue analysis program (MUFAP) has been developed. Fatigue analysis of bogie frame under multiaxial loading was performed by using MUFAP and finite element analysis results. The procedure developed in this study is considered to be useful for the life prediction in preliminary design stage of railway components under multiaxial loading conditions. 3-dimensional surface modeling, mesh generation and finite element analysis were performed by Pro-Engineer, MSC/PATRAN and MSC/NASTRAN, respectively, which were installed in engineering workstation.

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A Study on the Fatigue Analysis of Bogie Frame under Multiaxial Loading (다축하중을 받는 대차프레임의 피로해석에 관한 연구)

  • 이상록;이학주;한승우;김경식
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.330-337
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    • 1998
  • Bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the multiaxial loading condition induced in real operation make it difficult to design the bogie frame against the fatigue. In this study, multiaxial fatigue criteria were reviewed. Stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 615-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface model ling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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Effect of Stress Concentration Factors on the Fatigue Evaluation of the Direct Vessel Injection Nozzle (원자로 직접주입노즐의 피로평가에 미치는 응력집중계수의 영향)

  • Kim, Tae-Soon;Lee, Jae-Gon
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.53-59
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    • 2010
  • A fatigue damage caused by cyclic load is considered as one of the important failure mechanisms that threaten the integrity of structures and components in a nuclear power plant. In ASME code section III NB, the fatigue analysis procedure and standard S-N curves for the class 1 components are described and these criteria should be met at the design step of components. As the current ASME S-N curves are based on the very conservative assumptions such as a local stress concentration effect, immoderate transient frequencies and a constant Young's modulus, however, they can not precisely address the fatigue behavior of components. In order to find out the technical solution for these problems, a number of researches and discussion have been carried out continuously at home and abroad over the decades. In this study, detailed fatigue analyses for DVI nozzle with various mesh density of finite elements were performed to evaluate effect of stress concentration factors on the fatigue analysis procedure and the excessive conservatism of stress concentration factors are confirmed through the analysis results.

Assessment of thermal fatigue induced by dryout front oscillation in printed circuit steam generator

  • Kwon, Jin Su;Kim, Doh Hyeon;Shin, Sung Gil;Lee, Jeong Ik;Kim, Sang Ji
    • Nuclear Engineering and Technology
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    • v.54 no.3
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    • pp.1085-1097
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    • 2022
  • A printed circuit steam generator (PCSG) is being considered as the component for pressurized water reactor (PWR) type small modular reactor (SMR) that can further reduce the physical size of the system. Since a steam generator in many PWR-type SMR generates superheated steam, it is expected that dryout front oscillation can potentially cause thermal fatigue failure due to cyclic thermal stresses induced by the transition in boiling regimes between convective evaporation and film boiling. To investigate the fatigue issue of a PCSG, a reference PCSG is designed in this study first using an in-house PCSG design tool. For the stress analysis, a finite element method analysis model is developed to obtain the temperature and stress fields of the designed PCSG. Fatigue estimation is performed based on ASME Boiler and pressure vessel code to identify the major parameters influencing the fatigue life time originating from the dryout front oscillation. As a result of this study, the limit on the temperature difference between the hot side and cold side fluids is obtained. Moreover, it is found that the heat transfer coefficient of convective evaporation and film boiling regimes play an essential role in the fatigue life cycle as well as the temperature difference.