• 제목/요약/키워드: fatigue cycles

검색결과 575건 처리시간 0.023초

원격 CO2 레이저 용접이음에 대한 피로시험과 해석 (Fatigue Test of Remote CO2 Laser Welded Joints and Its Analysis)

  • 주석재;조군
    • 대한기계학회논문집A
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    • 제36권10호
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    • pp.1213-1219
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    • 2012
  • 원격 $CO_2$ 레이저는 렌즈와 거울을 사용하여 신속하게 레이저 빔을 편향시키므로 복잡한 패턴을 그리기 쉽다. 기존 점용접 시편과 원격 $CO_2$ 레이저 여러 가지 용접선 패턴 시편을 준비하여 정적인장시험과 동적피로시험을 수행하였다. 피로수명(피로파단까지 하중반복횟수)에 대한 피로강도(최대피로하중) 데이터를 얻었다. 수명 이백만 회일 때 피로강도는 대체로 정적 인장강도의 10%이었다. 그리고, 피로하중 수준에 따라 피로파괴형태가 달라지는 것을 발견하였다. 구조해석 결과 응력이 높은 부위와 피로균열 발생부위가 일치하는 것으로 확인되었다. 수명 이백만 회일 때 모든 용접선 패턴에 대하여 최대응력이 서로 비슷하여지는 것을 확인하였다.

천호산 석회암의 반복하중에 의한 피로파괴거동에 관한 연구 (A Study on the Fatigue Failure Behavior of Cheon-Ho Mt. Limestone Under Cyclic Loading)

  • Lee, Jong-Uk;Rhee, Chan-Goo;Kim, Il-Jung;Kim, Yeong-Seok
    • Nuclear Engineering and Technology
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    • 제24권1호
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    • pp.98-109
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    • 1992
  • 본 연구에서는 천호산석회암에 대한 피로파괴 거동을 조사하기 위해“일축압축 반복시험”을 수행하였고, 반복 하중하에서는 하중속도를 760kg/$\textrm{cm}^2$/sec로 적용하여 일정하게 유지시켰다. 또한 암종에 따른 피로거동을 규명하기 위해 Indiana 석회암과 성주사암에 대한 기존의 연구결과와 비교 검토하였다. 피로현상은 파괴에 이르는데 요하는 반복횟수(N)와 최대적용응력(S)과의 관계를 S-N 곡선으로 나타낸다. 암종에 따른 S-N곡선을 비교하기 위해 $10^4$반복횟수까지 식으로 나타내었고, 이 때의 천호산석회암과 성주사암시편의 상관계수(R)는 각각 0.886, 0.983 이다. 3가지 암석시편 모두가 응력 수준이 높을수록 피로수명이 짧은 점을 알 수 있었다 암종별 피로수명은 천호산석회암, Indiana 석회암과 성주사암의 경우에 있어서 각각 응력수준 81.5% 이상, 70% 이상 74.8% 이상에 해당한다고 볼 수 있다. $10^4$회 반복에서도 파괴되지 않은 시편들에 대해 정하중강도를 측정하여 원래의 정하중강도와 비교한 결과, 강도증가율은 천호산석회 암이 약 6.18%, Indiana 석회암의 경우는 10.96% 정도이다. 반복횟수에 따른 포아송비와 체적변형률의 변화를 조사하기 위해 천호산 석회암과 성주사암을 비교한 결과, 두 경우 모두 응력수준이 높을수록 급증하는 경향을 나타내며, 파괴직전부터 급격한 증가추세를 보였다 또한 각 응력수준에 저한 포아송비와 체적변형률에 있어서 1회 반복시와 파괴직전의 반복시를 비교 검토하였다.

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이온질화 처리한 SM45C의 피로파괴거동에 관한 실험적 연구 (An Experimental Study on the Fatigue Fracture Behavior of Ion-Nitrided SM45C)

  • 김상철;우창기;강동명
    • 대한조선학회지
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    • 제27권2호
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    • pp.47-54
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    • 1990
  • 본 연구에서는 이온질화처리한 SM45C강의 피로파괴거동, 피로크랙진전거동 및 부식피로파괴거동에 관한 $N_2:H_2$가스조정비와 이온질화처리시간에 대한 효과를 조사하였다. 실험에 사용된 모든 종류의 시험편의 피로한도와 부식피로강도는 $N_2$가스와 처리시간에 비례하여 증가하였다. 무처리 시험편에 비해 이온질화처리시험편은 피로한도 및 부식피로강도가 $10^7$싸이클의 공기중에서 $24{\sim}29%$, $10^6$싸이클의 3% NaCl 수용액 중에서는 $32{\sim}48%$ 증가하였다. 반복압축-인장하중을 받는 SM45C강은 이온질화처리시험편이 무처리시험편에 비해 피로한도 및 부식피로강도가 $10^6$싸이클의 공기중에서 $24{\sim}29%$증가하였고, 3% NaCl 수용액중과 수도물중에서 $32{\sim}48%$의 증가를 보였다. 이온질화처리한 SM45C강은 무처리시험편에 비해 낮은범위의 ${\Delta}K$ 영역에서는 균열진전속도가 느리고, 높은 ${\Delta}K$ 영역에서는 빨라졌다.

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연속체 손상역학을 이용한 용접구조물의 수치피로시험기법 (Numerical Fatigue Test Method of Welded Structures Based on Continuum Damage Mechanics)

  • 이치승;김영환;김태우;유병문;이제명
    • Journal of Welding and Joining
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    • 제26권3호
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    • pp.67-73
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    • 2008
  • Fatigue life evaluation of welded structures in a range of high cycles is one of the most difficult problems since extremely small plastic deformation and damage occur during the loading cycles. Moreover, it is very difficult to identify the strong non-linearities of welding, inducing residual stress. In this paper, numerical fatigue test method for welded structures was developed using continuum damage mechanics with inherent strain. Recently, continuum damage mechanics, which can simulate both crack initiation at the micro-scale level and crack propagation at the meso-scale level, has been adopted in the fracture related problem. In order to consider the residual stresses in the welded strictures, damage calculation in conjunction with welding, inducing inherent strain, was proposed. The numerical results obtained from the damage calculation were compared to experimental results.

인공치아용 세라믹 임플란트 상부구조물의 반복하중 피로특성 (Hertzian contact fatigue of dental ceramic implant abutment)

  • 이득용
    • 한국결정성장학회지
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    • 제14권5호
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    • pp.199-203
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    • 2004
  • 유사구강 분위기인 인공타액 조건하에서 인공치아용 상부구조물 재료 중 하나인 3Y-TZP를 500~3000 N의 하중 조건으로 $10^6$ 횟수까지 헤르찌안 반복하중을 가하여 그 피로특성을 압입손상과 강도저하현상으로 관찰하였다. 500 N의 하중에서 $5\times10^5$ 반복 횟수까지 피로실험결과, 강도저하 및 균열현상은 관찰되지는 않았지만 반복하중 값이 증가함에 따라 링 균열에서 방사상 균열로 전이되었을 때 급격한 강도 저하현상이 관찰되었다. 또한 강도 저하 현상은 유사 구강분위기하에서 반복 하중 접촉시 발생한 균열을 통해 침투한 인공타액의 화학적 침식으로 가속화 되었다.

저속 2행정 디젤엔진의 과도 비틀림 진동에 의한 축계 피로 강도에 관한 연구 (A Study on Shaft Fatigue Strength due to Torsional Vibrations in Two Stroke Low Speed Diesel Engines)

  • 이돈출;김상환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.786-791
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    • 2006
  • Two stroke low speed diesel engines are mainly used for marine propulsion or power plant prime mover. These have many merits such as higher thermal efficiency, mobility and durability. However various annoying vibrations sometimes occur in ships or at the plant itself. Of these vibrations, torsional vibration is very important and it should be carefully investigated during the initial design stage for engine's safe operation. In this paper authors suggest a new estimation method of for shaft's can be calculated equivalently from accumulated fatigue cycles number due to torsional vibration. The 6S70MC-C($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study, and the accumulated fatigue cycles numbers for shafting life time converted from the measured angular velocity and torsional vibration stress was calculated. This new method can be realized and confirmed in test model ship with two stroke low speed diesel engine.

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Behavior of Laterally Damaged Prestressed Concrete Bridge Girders Repaired with CFRP Laminates Under Static and Fatigue Loading

  • ElSafty, Adel;Graeff, Matthew K.;Fallaha, Sam
    • International Journal of Concrete Structures and Materials
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    • 제8권1호
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    • pp.43-59
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    • 2014
  • Many bridges are subject to lateral damage for their girders due to impact by over-height vehicles collision. In this study, the optimum configurations of carbon fiber reinforced polymers (CFRP) laminates were investigated to repair the laterally damaged prestressed concrete (PS) bridge girders. Experimental and analytical investigations were conducted to study the flexural behavior of 13 half-scale AASHTO type II PS girders under both static and fatigue loading. Lateral impact damage due to vehicle collision was simulated by sawing through the concrete of the bottom flange and slicing through one of the prestressing strands. The damaged concrete was repaired and CFRP systems (longitudinal soffit laminates and evenly spaced transverse U-wraps) were applied to restore the original flexural capacity and mitigate debonding of soffit CFRP longitudinal laminates. In addition to the static load tests for ten girders, three more girders were tested under fatigue loading cycles to investigate the behavior under simulated traffic conditions. Measurements of the applied load, the deflection at five different locations, strains along the cross-section height at mid-span, and multiple strains longitudinally along the bottom soffit were recorded. The study investigated and recommended the proper CFRP repair design in terms of the CFRP longitudinal layers and U-wrapping spacing to obtain flexural capacity improvement and desired failure modes for the repaired girders. Test results showed that with proper detailing, CFRP systems can be designed to restore the lost flexural capacity, sustain the fatigue load cycles, and maintain the desired failure mode.

Damage and fatigue quantification of RC structures

  • Sadeghi, Kabir;Nouban, Fatemeh
    • Structural Engineering and Mechanics
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    • 제58권6호
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    • pp.1021-1044
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    • 2016
  • Different versions of a damage index (DI) along with a formulation to find the number of cycles at failure due to fatigue, applicable to reinforced concrete (RC) structures are presented. These are based on an energetic analysis method and applicable to both global and local levels. The required data can be found either from the numerical simulation of structures or from the experimental tests. A computer program has been developed to simulate numerically the nonlinear behavior of RC columns under cyclic loading. The proposed DI gives a regular distribution of structural damages up to failure and is validated by the results of the tests carried out on RC columns subjected to cyclic loading. In general, the local and global damage indices give approximately similar results, while each of them has its own advantages. The advantage of the implicit version of DI is that, it allows the comparison of the results with those of the monotonic loading case, while the explicit version makes it possible to estimate the number of loading cycles at failure due to fatigue, and the advantage of the simplified version is that; the monotonic loading data is not needed for the cyclic loading case.

변동하중에서 미소하중의 제거가 균열진전에 미치는 영향 (The Effect on Fatigue Crack Growth due to Omitting Low-amplitude Loads from Variable Amplitude Loading)

  • 심동석;이승호;김정규
    • 동력기계공학회지
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    • 제8권4호
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    • pp.11-16
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    • 2004
  • In this study, to investigate the effects of omitting low-amplitude cycles from a flight-simulation loading, crack growth tests were conducted on 2124-T851 aluminum alloy specimens. Three test spectra were generated by omitting small load ranges as counted by the rain-flow count method. The crack growth test results were compared with the data obtained from the flight-simulation loading. The experimental results show that the ranges equal to or smaller than 5% of the maximum load do not contribute to crack growth behavior because these are below the initial stress intensity factor range. Omitting these from the flight-simulation loading, test time can be reduced by 54%. However, in the case of omitting the load ranges below 15% of the maximum load, crack growth rates decreased, and crack growth curve deviated from the crack growth data under the flight-simulation loading because loading cycles above fatigue fracture toughness were omitted.

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발전기 고정자 권선에 사용되는 마이카/에폭시 복합재료의 기계적 특성에 관한 연구 (Mechanical Properties of Mica/Epoxy Composite Materials used in Genrator Stator Windings)

  • 김희동;김희곤;김태완;강도열
    • E2M - 전기 전자와 첨단 소재
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    • 제10권4호
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    • pp.327-333
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    • 1997
  • Experiments on mechanical fatigue were conducted using the specimens which were cut from hydrogen cooled generator(rated 22kV and 50OMW) stator windings. We have investigated the aged mechanism of mica/epoxy insulation systems under air or hydrogen by both the tensile and compressive loadings. The fracture of generator stator windings is generally affected by mechanical stress. Thus, the tensile strength test were conducted. In this case, the maximum strength and strain are quite different between sound and aged specimens. It is observed that low bonded interface parts of tapes generally have lower strength than those of normal tapes which causes stress. In order to estimate the effects of cyclic load by the electromagnetic forces while the generator starts/stops, the mechanical fatigue test was also conducted. It is confirmed that the equation of expected life depends on stress amplitude and number of cycles. Though the stress amplitude and number of cycles are very tiny, the tensile fatigue of aged specimens under hydrogen atmosphere is bigger than those under air. In the case of hydrogen atmosphere, the tensile stress gives bigger effect than the compressive one.

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