• Title/Summary/Keyword: fatigue crack initiation

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Diagnosis and Monitoring of Socket Welded Pipe Damaged by Bending Fatigue Using Acoustic Emission Technique (음향방출법을 이용한 굽힘피로 손상된 소켓용접배관의 진단 및 감시)

  • Kim, C.S.;Oh, S.W.;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.323-330
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    • 2008
  • High cycle bending fatigue of socket welded small bore pipe was characterized, and also the fatigue crack initiation of small bore pipe was monitored in situ by the acoustic emission (AE) technique. The STS 316L stainless steel specimens were prepared by gas tungsten arc welding (GTAW) process having the artificial defect (i.e., lack of penetration) and defect free at the root. The fatigue failure was occurred at the loc for high stress and root for relatively low stress. The crack initiation cycles ($N_i$) was defined to the abrupt increase in AE counts during the fatigue test, and then the cracks were observed by the radiographic test and electron microscope before and after the fatigue crack initiation cycles. The socket welded pipe damaged by bending fatigue was studied regarding the welding defect, failure mode, and crack initiation cycles for the diagnosis and monitoring.

Properties of Fatigue Crack Initiation and Arrest in Structural Steel Under Acid Fog (산성안개 하의 구조용강에서 피로균열의 발생 및 정류특성)

  • Kim, Min-Geon;Kim, Jin-Hak;Kim, Myeong-Seop;Ji, Jeong-Geun;Gu, Eun-Hoe
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.374-379
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    • 2002
  • Corrosion fatigue tests were carried out to clarify the influence of acid fog as environmental factor on the fatigue strength of SM55C using rotary bending fatigue tester. The fatigue strength of acid fog specimen extremely decreased about 80% compared to that of distilled water specimen. In acid fog environment, a number of cracks commenced at corrosion pit and coalesced with the adjacent cracks during they propagate, and they formed a single non-propagating circumferential crack under the endurance stress of N=5$\times$10$\^$7/ cycles. Also, the depth of the crack is smaller than that of normal fatigue crack, so the crack has a veil small aspect ratio. The reason of this peculiar crack growth characteristics is that the crack opening-closure behaviors are hindered by corrosion products on the surface crack faces, and hence it is thinkable that the strong corrosion action like anodic dissolution for crack growth in depth direction is weaker compared with surface, resulting from faint pumping action of crack during loading-shedding processes.

Effects by the Magnitude of Shear Load on the Formation and Propagation of Mode II Branch Cracks (전단하중의 크기가 모드 II 분기균열의 형성과 전파에 미치는 영향)

  • 이정무;송삼홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.487-490
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    • 2004
  • In this paper, we investigated the characteristics of initiation and propagation behavior for fatigue crack observed by changing various shapes of initial crack and magnitudes of loading in modified compact tension shear(CTS) specimen subjected to shear loading. In the low-loading condition, the secondary fatigue crack was created in the notch root due to friction on the pre-crack face grew to a main crack. In the high-loading condition, fatigue crack under shear loading propagated branching from the pre-crack tip. Influenced by the shear loading condition, fatigue crack propagation retardation appeared in the initial propagation region due to the reduction of crack driving force and friction on crack face. In both cases, however, fatigue cracks grew in tensile mode type. The propagation path of fatigue crack under the Mode II loading was 70 degree angle from the initial crack regardless of its shape and load magnitude.

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Study on the Characteristics of the Corrosion Fatigue Crack Propagation of Al-Alloy used for the Shipbuilding (선박용 알루미늄 합금재의 부식피로구열 진전특성에 관한 연구)

  • Im, U-Jo;Lee, Jong-Rak;Lee, Jin-Yeol
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.24 no.2
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    • pp.94-100
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    • 1988
  • Recently with the rapid development in marine and shipbuilding industries such as marine structures, ship, and chemical plants, there occurs much interest in the study of corrosion fatigue characteristics was closed up an important role in mechanical design. In this study, the 5086 Al-Alloy was tested by used of a rotary bending fatigue tester and was investigated under the environments of various specific resistance and air. The specific resistance, as a corrosion environment, was changed 15, 20, 25 and 5000$\Omega$.cm. The corrosion fatigue crack initiation sensitivity was quantitatively inspected for 5086 Al-Alloy in the various specific resistance. The experimental constants of Paris rule were examined in the various specific resistances, and the influences of load and corrosion with affect the crack growth rate were compared with. Main results obtained are as follows: (1) Number of stress cycles to corrosion fatigue crack initiation delaies and corrosion fatigue crack initiation sensitivity decreases with the increasing for the specific resistance. (2) The experimental constant m of Paris rule decreases with the decreasing for specific resistance. Hence the effect of corrosion is more susceptible than that of stress intensity factor. (3) The corrosion fatigue crack of 5086 Aluminium Alloy appears intergranular fracture. (4) Corrosion sensitivity is decreased with the increasing stress intensity factor and is nearly uniform when stress intensity factor is over 40kg.mm super(-3/2)

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A Study on the Fatigue Characteristics and the Behavior of Crack Propagation by Overload and Bending Moment in Car Body Structure (차체구조물에서 면내 굽힘모우멘트 및 과하중이 피로특성과 균열전파 거동에 미치는 영향에 관한 연구)

  • 성기찬;장경복;정진우;강성수
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.652-657
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    • 2001
  • To analyze and predict crack initiation position and propagation directions on the spot welded area are very important for strength design of the automobile body structure. It is necessary to test by method considering random loads with variable amplitude for strength design of vehicle body structure, because driving cars are actually subjected to random loads with variable amplitude in the road. Although this condition, nearly all tests haute been performed under constant load conditions in the laboratory because it is impossible to replay like an actual conditions. In this study, using in-plane bending type specimens, the overload factor affecting on the fatigue strength, crack initiation and propagation directions of spot-welded specimens have been studied.

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A Study on the Behavior in the Corner Crack Propagation of Al-Alloy used for the Shipbuilding by the Corrosion Fatigue (부식피로에 의한 선박용 알루미늄 합금제 용접부의 균열 전파기동에 관한 연구)

  • Im, U-Jo;Lee, Jin-Yeol
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.24 no.4
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    • pp.164-171
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    • 1988
  • Recently with the rapid development in marine and shipbuilding industries such as marine structures, ships and chemical plants, it takes much interest in the study of corrosion fatigue characteristics that was close up an important role in mechanical design. In this study, characteristics of corner crack propagation on the base metal and heat affected zone of 5086 Al-Alloy was tested by using of a rotary bending fatigue tester and was investigated under the environments of specific resistance, $\rho$=25$\Omega$ cm and air. The corrosion fatigue crack initiation and corrosion fatigue life sensitivity were quantitatively inspected for 5086 Al-Alloy in the specific resistance, $\rho$=25$\Omega$ cm. Main results obtained are as follows: (1) The corrosion sensitivity of heat affected zone under specific resistance, $\rho$=25$\Omega$cm shows approximately 1.69~2.22 and corrosion sensitivity of base metal is more susceptible than that of heat affected zone. (2) The corrosion fatigue life sensitivity on heat affected zone decreases eminently than that of initial corrosion fatigue crack. (3) The characteristics of quarter elliptical corner crack propagation shows that depth crack is more grown than surface crack at crack initiation, but the surface crack is more propagated than depth crack as the crack propagation is increased. (4) The surface crack and depth crack growth on heat affected zone by softness show delayed phenomenon than that of base metal.

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A Study on Crack Initiation Measurement of Carburized Gear Tooth by Acoustic Emission (침탄치차의 AE법에 의한 크랙발생의 계측에 관한 연구)

  • 류성기
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.11-16
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    • 1994
  • Acoustic emission technique is applied to the fatigue crack initiation in a carburized gear tooth. Acoustic emission test performed on carburized gear and three-point bending test equal to carburized gear hardness. The marked acoustic emission are detected at the early stage of crack initiation measured by a crack gauge and the final stage just before the tooth failure. The estimated acoustic emission energy rate are characteristic of the measured acoustic emission.

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Fatigue Crack Closure and Propagation Behavior Under Mixed-Mode Loading Observed by the Direct Measuring Method (직접측정법을 이용한 혼합모드 하중 하에서 피로균열의 닫힘과 전파거동)

  • Song Sam Hong;Seo Ki Jeong;Lee Jeong Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.152-158
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    • 2005
  • The stress conditions acting on the practical structure are complex, and thus most cracks existing in the practical structures are under mixed-mode loading conditions. The effect of shear load component of mixed-mode loading acts more greatly in the stage of crack initiation and initial propagation than crack propagation stage. Hence, research on the behavior in the stage of crack initiation and initial propagation need to be examined in order to evaluate behavior of mixed-mode fatigue cracks. In this study, the crack tip displacement(CTD) was measured by using the direct measuring method(DMM). We examined the behavior at crack tip by determining crack opening load$(P_{op})$. From the test results, the propagation behavior of mixed-mode fatigue cracks was evaluated by considering mixed-mode crack closure. Also, we examined the characteristic of crack propagation under mixed-mode loading with crack propagation direction.

Small Fatigue Crack Measurement and Crack Growth Characteristics for Smooth and Notch Specimens (평활 및 노치재의 미소피로균열측정과 성장특성)

  • 이종형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2145-2152
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    • 1993
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adopted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The characteristic of crack growth and crack closure is same as the case of a delay of crack growth caused by constant amplitude load for an ideal crack or single peak overload for a fatigue crack. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack depth is larger than the notch curvature radius.