• Title/Summary/Keyword: fatigue Model

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Deriving a Probabilistic Model for Fatigue Life Based on Physical Failure Mechanism

  • Suneung Ahn
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.68
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    • pp.1-7
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    • 2001
  • A probabilistic model for fatigue life of a structural component is derived when the component is in a variable-amplitude loading environment. The physical mechanism which governs fatigue failure is used to model the fatigue life. Especially, the judgement of rotational symmetry in the-stress-intensity-factors results in the probability distribution for fatigue life. The probability distribution is related to the familiar truncated Gaussian distribution, which has a single parameter with a direct physical meaning.

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Analysis of fatigue crack growth using fictitious crack model (가상균열 모델을 이용한 피로균열 진전 해석)

  • Yang Seung-Yong;Goo Byeong-choon
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.79-84
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    • 2003
  • A fictitious crack model was used to analyze fatigue crack growth under the influence of residual stress. In the fictitious crack model, crack is represented in terms of the separation of two adjacent interfaces and the constitutive equation between the separation and traction is assumed. The effect of fatigue loading was included in the constitutive equation by considering damage accumulation in the cohesive zone. To investigate the effect of the residual stress on the fatigue crack growth, we calculated the residual stress distribution due to transient heat flux to the specimen by finite element method. Fatigue crack growth was simulated by the fictitious crack model with repeated loading. The mode-I crack growth rates were compared for the cases with and without the compressive residual stress around the crack tip. It was observed that the mode-I crack growth can be suppressed by compressive residual stress.

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The Thermal Fatigue Analysis and Life Evaluation of Solder Joint for Flip Chip Package using Darveaux Model (Darveaux 모델에 의한 플립칩 패키지 솔더 접합부의 열피로 해석 및 수명 평가)

  • Shin Young-Eui;Kim Yeon-Sung;Kim Jong-Min;Choi Myun-Gi
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.36-42
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    • 2004
  • Experimental and numerical approaches on the thermal fatigue for the solder joint of flip chip package are discussed. However, it is one of the most difficult problems to choose the proper fatigue model. It was found that viscoplstic FE model with Darveaux method was very desirable and useful to predict the thermal fatigue life of solder joint for flip chip package under $208{\~}423K$ thermal cycling condition such as steep slope of temperature(JEDEC standard condition C). Thermal fatigue life was 1075 cycles as a result of viscoplatic model. It was a good agreement compared to the experimental. And also, it was found from the experimental that probability of the thermal fatigue life was $60{\%}$ at 1500 cycles.

Fretting fatigue life prediction for Design and Maintenance of Automated Manufacturing System (생산자동화 시스템의 설계 및 정비를 위한 프레팅 피로수명 예측)

  • Kim, Jin-Kwang
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.2
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    • pp.195-204
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    • 2017
  • Predicting the failure life of automated manufacturing systems can reduce overall downtime, maintenance costs, and total plant operation costs. Therefore, there is a growing interest in fatigue failure mechanisms as the safety or service life assessment of manufacturing systems becomes an important issue. In particular, fretting fatigue is caused by repeated tangential stresses that are generated by friction during small amplitude oscillatory movements or sliding between two surfaces pressed together in intimate contact. Previous studies in fretting fatigue have observed size effects related to contact width such that a critical contact width exists where there is drastic change in the fretting fatigue life. However, most of them are the two-dimensional finite element analyses based on the plane strain assumption. The purpose of this study is to investigate the contact size effects on the three-dimensional finite element model of a finite width of a flat specimen and a cylindrical pad exposed to fretting fatigue. The contact size effects were analyzed by means of the stress and strain averages at the element integration points of three-dimensional finite element model. This study shows that the fretting fatigue life of manufacturing systems can be predicted by three-dimensional finite element analysis based on SWT critical plane model.

Development of Fatigue Model for Airfield Concrete Pavement (공항 콘크리트 포장의 피로모형 개발 연구)

  • Kwon, Soo-Ahn;Yang, Hong-Seok;Suh, Young-Chan
    • International Journal of Highway Engineering
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    • v.6 no.3 s.21
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    • pp.27-35
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    • 2004
  • There are two methods in estimating the remaining life of in-service airfield concrete pavement. They are a method simply using the past accumulated traffic and a method using the theoretical mechanistic analysis. Since the former method is somewhat far from the actual condition, the latter method is widely used by most engineers and researchers. The most essential component of the latter method is the fatigue model of the concrete slab. A fatigue model for airfield concrete pavement is developed in this study by a series of fatigue tests using 30 concrete cylinder specimens obtained from a 10 year old in-service airfield concrete slab. Strengths for the stress ratio calculation were obtained from the split tensile test of the cores sliced. Fatigue test mode was repeated split tensile test. The R2 of developed fatigue model was 0.5. Specimens taken from another airport had been tested for validation of the model. The results showed a good fit to the model. It was also found that the fatigue life predicted from the model was a tittle greater when the stress ratio is greater than 80 percent than other fatigue models developed earlier in America.

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A model of fatigue crack growth based on plastic stretch at the crack tip (균열선단의 소성스트레치를 이용한 피로균열성장모델)

  • Ju, Yeong Sik;Kim, Jae Hun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.3
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    • pp.15-22
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    • 2003
  • The fatigue crack growth model is derived and the retardation model is proposed. The fatigue crack growth model considers the residual plastic stretch on the crack surface which results from the plastic deformation at the tip of fatigue crack. The fatigue crack growth rate is calculated by using the cumulative fatigue damage and plastic strain energy in the material elements at the crack tip. This model gives the crack growth rate in reasonable agreement with test data for aluminum alloy AL6061-T651 and 17-4PH casting steel. The fatigue crack growth retardation model is based on the residual plastic stretch produced from a tensile overload which reduced the plastic strain range of the following load cycles. A strip-yield model of a crack tip plasticity is used for the calculation of a plastic zone size. The proposed retardation model characterized the observed features and delayed retardation of the fatigue crack growth under tensile overload.

Modeling of wind-induced fatigue of cold-formed steel sheet panels

  • Rosario-Galanes, Osvaldo;Godoy, Luis A.
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.237-259
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    • 2014
  • Wind-induced failure around screwed connections has been documented in roof and wall cladding systems made with steel sheet cold-formed panels during high wind events. Previous research has found that low cycle fatigue caused by stress concentration and fluctuating wind loads is responsible for most such failures. A dynamic load protocol was employed in this work to represent fatigue under wind effects. A finite element model and fatigue criteria were implemented and compared with laboratory experiments in order to predict the fatigue failure associated with fluctuating wind loads. Results are used to develop an analytical model which can be employed for the fatigue analysis of steel cold-formed cladding systems. Existing three dimensional fatigue criteria are implemented and correlated with fatigue damage observed on steel claddings. Parametric studies are used to formulate suitable yet simple fatigue criteria. Fatigue failure is predicted in different configurations of loads, types of connections, and thicknesses of steel folded plate cladding. The analytical model, which correlated with experimental results reported in a companion paper, was validated for the fatigue life prediction and failure mechanism of different connection types and thicknesses of cold-formed steel cladding.

Stochastic modelling fatigue crack evolution and optimum maintenance strategy for composite blades of wind turbines

  • Chen, Hua-Peng;Zhang, Chi;Huang, Tian-Li
    • Structural Engineering and Mechanics
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    • v.63 no.6
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    • pp.703-712
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    • 2017
  • The composite blades of offshore wind turbines accumulate structural damage such as fatigue cracking due to harsh operation environments during their service time, leading to premature structural failures. This paper investigates various fatigue crack models for reproducing crack development in composite blades and proposes a stochastic approach to predict fatigue crack evolution and to analyse failure probability for the composite blades. Three typical fatigue models for the propagation of fatigue cracks, i.e., Miner model, Paris model and Reifsnider model, are discussed to reproduce the fatigue crack evolution in composite blades subjected to cyclical loadings. The lifetime probability of fatigue failure of the composite blades is estimated by stochastic deterioration modelling such as gamma process. Based on time-dependent reliability analysis and lifecycle cost analysis, an optimised maintenance policy is determined to make the optimal decision for the composite blades during the service time. A numerical example is employed to investigate the effectiveness of predicting fatigue crack growth, estimating the probability of fatigue failure and evaluating an optimal maintenance policy. The results from the numerical study show that the stochastic gamma process together with the proper fatigue models can provide a useful tool for remaining useful life predictions and optimum maintenance strategies of the composite blades of offshore wind turbines.

Structural Analysis on Durability of Forklift due to Opening and Closing Between Forks (개폐에 따른 지게차 포크의 내구성에 대한 구조해석)

  • Cho, Jaeung;Han, Moonsik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.199-205
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    • 2013
  • Stress and deformation on forklift happened at loading, unloading or moving freight are studied by structural and fatigue analysis in this study. As model 1 as closing type between forks has lower stress and stain than model 2 at opening type, model 1 has more durability than model 2. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'SAE bracket history' with the severest change of load at model 1 and 2, maximum life is shown with Cycle. Minimum damage with 854 at model 2 becomes much higher than model 1. As the gap between forks becomes open, the damage probability becomes higher. The structural result of this study can be effectively utilized with the safe and stable design of forklift by investigating prevention and durability against its damage.

Fatigue Reliability and Remaining Fatigue Life of Existing Steel Rail-Road Bridges (강철도교의 피로신뢰성과 잔존피로수명)

  • 조효남;신재철;허상구
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1989.04a
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    • pp.11-16
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    • 1989
  • This paper presents a fatigue reliability model for the reliability-based evaluation of remaining fatigue life of existing rail-road bridges. It is demonstrated that the simple fatigue reliability model based on the Weibull distribution of fatigue life can be extended by incorporating various effects due to the rate of the train-traffic increase and in-service Inspections. The paper also suggests the system fatigue reliability analysis using an approximate formulation and 2nd-order bound solutions. The application of the proposed model to existing rail-road brdiges based on field load tests shows that it may be practically used for the assessment of fatigue reliability, remaining life, and in-service inspection scheduling of existing rail-road bridges.

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