• Title/Summary/Keyword: fastening method

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Evaluation of Static Spring Constant and Accelerated Life Prediction for Compression Set of Polyurethane Resilient Pad in Rail Fastening System

  • Lee, Seung-Won;Park, Jun-Young;Park, Eun-Young;Ryu, Sung-Hwan;Bae, Seok-Hu;Kim, Nam-Il;Yun, Ju-Ho;Yoon, Jeong-Hwan
    • Elastomers and Composites
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    • v.53 no.4
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    • pp.220-225
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    • 2018
  • Resilient pads play a major role in reducing the impact of loads on a rail in a rail-fastening system, which is essentially used for a concrete track. Although a compression set test is commonly used to measure the durability of a resilient pad, the static spring constant is often observed to be different from the fatigue test. In this study, a modified compression set test method was proposed to monitor the variations in the compression set and static spring constant of a resilient pad with respect to temperature and time. In addition, the life of the resilient pad was predicted by performing an acceleration test based on the Arrhenius equation.

Confinement model for RC columns strengthened with direct-fastened steel plates

  • Shan, Z.W.;Looi, D.T.W.;Su, R.K.L.
    • Steel and Composite Structures
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    • v.39 no.4
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    • pp.367-381
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    • 2021
  • Reinforced concrete (RC) columns can be strengthened by direct fastening of steel plates around a column, forming composite actions. This method can increase both the total load bearing area and the concrete confinement stress. To predict the axial load resistance of strengthened RC columns, the equivalent passive confinement stress of the stirrups and the steel jacket should be accurately quantified, which requires the stress in the stirrups and shear force in the connections to be first obtained. In this paper, parameters, i.e., the stress ratio of the stirrups and shear force ratio of steel plate connectors are utilized to quantify the stress of the stirrups and shear force in the connections. A mechanical model for determining the stress ratio of the stirrups and shear force ratio of steel plate connectors is proposed and validated using the experimental results in a previous study. The model is found to be robust. Subsequently, a parametric study is conducted and the optimum stress ratios of the stirrups and the optimum shear force ratios of connectors are proposed for engineering designs.

Development of multi-functioned remote impact wrench (다기능 원격 임팩트 렌치 개발)

  • 윤지섭;이재설;박현수
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.298-301
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    • 1990
  • This paper presents technologies to improve the control of an impact wrench. Impact wrench is a tool which is held by the electro-mechanical manipulator and used to fasten and loosen the bolts for remote maintenance of equipment in hostile environment. Vision system was developed to measure the distance and improve the positioning of the impact wrench. The vision system used two laser beams with a CCTV camera. Also, a torque adjusting method was developed to limit the fastening torque.

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A two-phase servo motor control circuit for the nut-runners employing the tightening torque control method (자동나사체걸기의 토크제어를 위한 AC 2상서보모터 제어회로 설계)

  • 김기엽;김일환;박찬웅
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.312-316
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    • 1987
  • A simple hybrid circuit to control the two-phase AC motor of the nut-runners which employ the tightening torque control system is described in this paper. The circuit has emphasis on the low-cost implementation. The circuit constitutes of the V/F converter using a timer IC, the pulse width modulator using the fastening torque signal and the two-phase logic sequencer.

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Distortion Response of Motor Axis with Permanent Magnet as Shrink Fitting (영구자석 여자전동기 회전부 축의 열박음에 따른 변형특성)

  • Woo, Byung-Chul;Jeong, Yeon-Ho;Kang, Do-Hyun
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1451-1453
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    • 2003
  • Shrink fitting is often used to replace conventional mechanical fasteners and fastening methods. Localized heating of the mating surface provides temporary expansion and allows slip fit assembly. The resulting interference fit exhibits exceptional strength without surface deformation at ambient temperatures. We studied an analysing method to find out a deformation of motor axis with shrink fitting of thermal expansion.

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Development of High Precision Fastening torque performance Nut-runner System (고정밀 체결토크 성능 너트런너 시스템 개발)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.35-42
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    • 2019
  • Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.

Study on Reinforcing Method of Equipment Foundation System (기기기초 시스템의 보강방안에 대한 연구)

  • 송영철;최홍식;조명석;우상균;이시우;이성태
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.367-370
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    • 2003
  • This study was carried out to suggest the effective reinforcing method which can evaluate the tensile capacity of cast-in-place anchor with cracks. Currently, cast-in-place anchor is used widely for the fastening of equipment in Korean NPPs. 26 test specimens with a single anchor under 4 cracked conditions are prepared using plain concrete. The distance between crack and anchor and reinforcing materials were selected as the main test variable. The tensile force was applied using a actuator with a capacity of 100 tonf using a displacement control method of 0.5 mm/min velocity. Test results from this result show the combination of carbon plate and epoxy will be more available for repair and reinforcement of equipment foundation system in NPPs. Further experimental work is indeed involving the epoxy injection effect and adjustment of reinforcing location of carbon sheet.

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Vibration Analysis of Railway Tracks Forced by Distributed Moving Loads

  • Lee, Sinyeob;Kim, Dongkyu;Ahn, Sangkeun;Park, Junhong
    • International Journal of Railway
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    • v.6 no.4
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    • pp.155-159
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    • 2013
  • The purpose of this study was to develop a theoretical model to analyze the vibration of finite railways forced by distributed moving loads. The vibration characteristics of compliantly supported beam utilizing compressional damping model were investigated through the Rayleigh-Ritz method. The distributed moving load was analyzed as the cross correlation function on railways. This allowed the use of statistical characteristics for simulation of the moving train wheels on the rail. The results showed there is a critical velocity inducing resonant vibration of the rail. The mass spring resonance from the rail fastening systems exhibited significant influence on the resulting vibration response. In particular, the effect of the viscoelastic core damping was investigated as an efficient method for minimizing rail vibration. The decrease of the averaged vibration and rolling noise generation by the damping core was maximized at the mass-stiffness-mass resonance frequency.

Basic research for Health Monitoring Technique with PZT Patches (압전소자를 이용한 손상계측기술에 관한 기초연구)

  • Ha, Nam;Chae, Kwan-Suk;Hong, Dong-Pyo;Chae, Hee-Chang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.870-874
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    • 2004
  • This work presents a study on development of a practical and quantitative technique for assessment of the structural health condition by Piezoelectric impedance-based technique associated with longitudinal wave propagation method. The bolt fastening condition is adjusted by torque wrench. In order to estimate the damage condition numerically, three damage indices, impedance peak frequency shift ${\Delta}F$, peak amplitude ratio $\delta$ and quality factor ratio $\gamma$, are proposed in this paper. Furthermore, an assessment method is described for estimation of the damage by using these three damage indices.

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Quantitative Assessment of the Fastening Condition and the Crack Size with Using Piezoceramic(PZT) Sensors (압전소자를 이용한 볼트토크 및 크랙의 정량적평가에 관한 연구)

  • Hong, Dong-Pyo;Hong, Yong;Wang, Gao-Ping;Han, Byeong-Hee;Kim, Young-Moon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.603-606
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    • 2006
  • We present a study on the development of a practical and quantitative technique for the assessment of the structural health condition with using piezoceramic(PZT) sensors. The electro-impedance-based technique with the PZT patches is very sensitive for evaluation of the incipient and small damage in a high frequency range, and however the commonly traditional modal analysis method is effective only for considerably larger damages in low frequency range. The paper presents the technique in detecting and characterizing real-time damage on the specimen that is an aluminum plate fastened with bolts and nuts by different torques and as well a plate with a crack. By using the special arrangement of the PZT sensors, the required longitudinal wave is generated through the specimen. A large number of experiments are conducted and the different conditions of the specimens, i.e. the location and extent of loosening bolts, and the plate with a crack are simulated. respectively. Since fixing and loosening the loosened bolt is controlled by a torque wrench, we can control exactly the experiment of the different torques. Compared with the simulated healthy condition, we can find whether or not there is a damage in the specimen with using an impedance analyzer with the PZT sensors. Several indices are discussed and used for assessing the different simulated damages. As for the location of bolt loosening, the RMSD is found to be the most appropriate index for numerical assessment and as well the RMSD shows strongly linear relationship for assessing the extent of the bolt loosening, and the frequency peak shift ${\Delta}F$ is used to assess the cracked plate. The possibility of repeatability of the pristine condition signatures is also presented and the appropriate frequency range and interval are uniquely selected through large numbers of experiments.

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