• Title/Summary/Keyword: fastener system

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Effective Methods Reducing Joint Vibration and Elongation in High speed Rail Bridge (고속철도교 신축부의 진동 및 신축의 효율적인 저감 방안)

  • Min, Kyung-Ju;Kang, Tae-Ku;Lim, Nam-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.800-806
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    • 2011
  • Thermal expansion which occurs at the high speed rail joint is proportional to the free length from the point of fixity. This thermal expansion behaves similar to free expansion because the girder longitudinal stiffness is much larger than longitudinal resistance of rail pads. But the longitudinal displacement in the long rail is nominal because the longitudinal support condition of the girder is normally MFM(movable-fix-movable) system. Due to these girder expansion characteristics, there is longitudinal relative displacement at the rail pad and rail fastener spring which connects rail and girder. If the relative displacement between rail and girder is beyond the elastic limit for the rail pad, rail fastener system shall be applied using sliding fastener to prevent rail pad damage and fastener separation resulting from slip. On the other hand, train vertical vibration and tilting can occur due to the lack of fastener vertical force if the sliding fastener is applied at the girder joint. In the high speed rail bridge, vibration can occur due to the spring stiffness of the elastomeric bearing, also both vertical downward and upward displacement can occur. The elastomeric bearing vertical movement can cause rail displacement and finally the stability of the ballast is reduced because the gravel movement is induced.

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A Study on Setting Quality Level of Fastener Tape for Military Textile Products (군용 섬유제품에 적합한 파스너 테이프의 품질수준 연구)

  • Kim, Seongwook;Lee, Minhee;Hong, Seongdon;Lee, Jung-Soon
    • Textile Coloration and Finishing
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    • v.29 no.3
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    • pp.162-170
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    • 2017
  • Fastener tapes are widely used as auxiliary materials in textile products, and military textiles products are also applied. However, in Korea, the HL3-WA class of KS K 1309 was applied to military uniforms without consideration of the operating environment. Instead of adopting the standard of initial strength for Korean military uniforms, the US military applied the value after 3 washings, and presented different properties according to the items. Also in Japan, the standard was applied differently according to products in general clothing. The purpose of this study in to examine the quality level of fastener tapes used for military materials. The changes of tensile shear strength and peel strength of military and commercial fastener tape were studied after washing. As a result, the initial strength of the current military fastener tapes was higher than commercial one, but the strength retention rate was rapidly decreased as the number of washing. So it was confirmed that the decrease in strength was relatively lower than commercial one. It is necessary to improve the durability by adjusting the adhesive strength to suit the purpose of the product, and it is necessary to consider the priority of maintaining the durability according to the initial performance and repeated use according to the use environment, respectively.

Sensitivity of the Continuous Welded Rail and the Fastener on the Track Stability (궤도 안정성에 대한 장대레일과 체결구의 민감도)

  • Han, Sang Yun;Park, Nam Hoi;Lim, Nam Hyoung;Kang, Young Jong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.4A
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    • pp.719-726
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    • 2006
  • The use of CWR track not only reduces the track maintenance cost, but increase the life cycle of track components. Therefore, the use of the CWR track has increased consistently in the worldwide. As the use of CWR increases in track structures, derailing disasters associating with track buckling also increase in great numbers due to high compressive thermal stress in the summer. Among many CWR parameters, the influence of the sectional properties of the rail was investigated on the stability of CWR track in this study. Also, the sensitivity of the broken fastener and the stiffness of the fastener system such as the translational and rotational stiffness was investigated.

Development of Automatic Packing System of One Station for Fasteners(II) : Packing System Manufacture and Performance Test (원 스테이션 파스너 자동포장기 개발(II) : 제작 및 성능검증)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.653-658
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    • 2011
  • In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

Development of a Lightweight Rail Fastener Clip Shoulder (레일체결장치용 경량화숄더(코일스프링클립걸이)개발)

  • 양재성;백광일;남보현
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.487-494
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    • 2000
  • For the rail fastener clip shoulder being used in Pandrol e-cilp type fastening system, there has been a need to make a structural and electrical improvement due to the fact that PC concrete sleeper showed material loss in the vicinity of exposed portion of the clip shoulder and the fact that track signal was lost when a track insulation block is missing on the track. In the present study, a new lightweight rail fastener clip shoulder with enhanced electrical insulation capability is developed

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Optimal Vertical Stiffness of Fastener of Concrete Track in High-Speed Railway (고속철도 콘크리트궤도 체결구 최적 수직강성)

  • Yang, Sin-Chu
    • Journal of the Korean Society for Railway
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    • v.18 no.1
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    • pp.43-52
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    • 2015
  • In this study, to minimize both the costs associated with track maintenance and the energy consumption for train operation, a numerical method that evaluates the optimal vertical stiffness of a fastener for concrete track is presented. A progress model of the track damage is established in order to calculate the concrete track maintenance cost according to the fastener stiffness. Also, the quantitative relationship between the progress of the track damage and the maintenance of the concrete track is derived. The wheel load is more exactly evaluated by using the advanced vehicle-track interaction model, which can precisely consider the behaviors of the track components. An optimal range for the stiffness of the fastener, a range that is applicable to the design of concrete track for domestic high speed lines, is proposed.

Measurement of 3D Shape of Fastener using Camera and Slit Laser (카메라와 슬릿 레이저를 이용한 나사 3D 형상 측정)

  • Kim, Jin Woo;Song, Tae Hun;Ha, Jong Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.537-542
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    • 2015
  • The measurement of 3D shape is important in inspecting the quality of product. In this paper, we present a 3D shape measurement system of fastener using a camera and a slit laser. Calibration structure with slits is used in the extrinsic calibration of the camera and laser. The pose of the camera and laser is computed under the same world coordinate system in the calibration structure. Reflection of laser light on the metal surface causes many difficulties in the robust detection of them on image. We overcome this difficulty by using color and dynamic programming. Motor stage is used to rotate the fastener to recover the whole 3D shape of the surface of it.

The Flexible Characteristic of Reversible and Robust Nanohair Fastener

  • Park, Seung-Ho;Yoon, Young-Seok;Lee, Dong-Woo;Lee, Dong-Ik;You, Kyoung-Hwan;Pang, Chang-Hyun;Suh, Kahp-Yang
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.432-432
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    • 2011
  • Dry adhesion caused by Nanoscale contact comes up to important scientific issue. Herein, we introduce bendable nanohairy locking fastener system with high shear strength and mechanically flexible backing. The polymeric patches like velcro are composed of an array of straight nanohairs with 100 nm diameter and $1{\mu}m$ height. To fabricate high aspect vertical nanohairs, we used UV molding method with appropriately flexible and rigid polyurethane acrylate material on PET substrate. Two identical nanohairy patches are easily merged and locked each other induced by van der Waals force. Because nanohairs can be arrayed with high density ${\sim}4{\times}10^8/cm^2$, we can obtain high shear adhesion force on flat surface (~22 N/$cm^2$). Furthermore, we can obtian nanohairy locking system with maximum shear adhesion ~48 N/$cm^2$ of curved surface due to flexibility of PET substrate. We confirm the tendency that shear adhesion force increases, as radius of curvature increases.

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Evaluation of the Optimal Vertical Stiffness of a Fastener Along a High-speed Ballast Track (고속철도 자갈궤도 체결구 최적 수직강성 평가)

  • Yang, Sin-Choo;Kim, Eun
    • Journal of the Korean Society for Railway
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    • v.18 no.2
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    • pp.139-148
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    • 2015
  • By increasing the vertical stiffness of the rail fastening system, the dynamic wheel load of the vehicle can be increased on the ballast track, though this increases the cost of track maintenance. On the other hand, the resistance acting on the wheel is decreased, which lowers the cost of the electric power to run the train. For this reason, the determination of the optimal fastener stiffness is important when attempting to minimize the economic costs associated with both track maintenance and energy to operate the train. In this study, a numerical method for evaluating the optimal vertical stiffness of the fasteners used on ballast track is presented on the basis of the process proposed by L$\acute{o}$pez-Pita et al. They used an approximation formula while calculating the dynamic wheel load. The evaluated fastener stiffness is mainly affected by the calculated dynamic wheel load. In this study, the dynamic wheel load is more precisely evaluated with an advanced vehicle-track interaction model. An appropriate range of the stiffness of the fastener applicable to the design of ballast track along domestic high-speed lines is proposed.

Statistical Characteristics for Longitudinal Friction Behavior of Rail Fastening System for Concrete Track (콘크리트 궤도용 레일체결장치의 종방향 마찰거동에 대한 통계적 특성)

  • Bae, Hyun-Ung;Park, Sang-Jun;Yun, Kyung-Min;Park, Beom-Ho;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7870-7877
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    • 2015
  • In the case of CWR (Continuous welded rail) located on the railway bridge, the CWR has additional axial force due to interaction of bridge and track. Therefore, the CWR tracks located on the bridge have to secure the safety of running train and CWR track through mitigating influence for interaction of bridge and track. The railway design guide in Korea (KR C-08080) provides a certain value for property of longitudinal friction behavior of rail fastening system that is major parameter of interaction behavior by applying European codes. However, in order to apply to domestic railway, it is necessary to review property characteristics of the rail fastening system in actual use. In this paper, the experiment for longitudinal friction behavior of rail fastener applied to concrete track on the railway bridge in Korea was carried out, and statistical characteristic for property of the rail fastener was analyzed from the result of the experiment.