• Title/Summary/Keyword: failure test

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Reliability Evaluation of an Oil Cooler for a High-Precision Machining Center

  • Lee, Seung-Woo;Han, Seung-Woo;Lee, Hu-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.50-53
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    • 2007
  • Improving the reliability or long-term dependability of a system requires a different approach from the previous emphasis on short-term concerns. The purpose of this paper is to present a reliability evaluation method for an oil cooler intended for high-precision machining centers. The oil cooler system in question is a cooling device that minimizes the deformation caused from the heat generated by driving devices. This system is used for machine tools and semiconductor equipment. We predicted the reliability of the system based on the failure rate database and conducted the reliability test using a test-bed to evaluate the life of the oil cooler. The results provided an indication of the reliability of the system in terms of the failure rate and the MTBF of the oil cooler system and its components, as well as a distribution of the failure mode. These results will help increase the reliability of oil cooler systems. The evaluation method can also be used to determine the reliability of other machinery products.

Assessment of Elastic and Microfailure Properties of MEMS Materials Using Electrostatically Operated Test Device (정전기력 구동소자를 이용한 MEMS 소재의 탄성특성 및 미세파손특성 평가)

  • 김동원;이세호;이낙규;나경환;권동일
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.575-580
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    • 2002
  • To evaluate elastic and micro-failure properties of MEMS materials, the electro-statically operated test devices were designed and fabricated by micro machining technology. The test structures consist or comb drives for loading and suspending beams in testing. From the analysis of beam displacement based on elastic beam theory, elastic modulus and yield strength of Al film were measured. And, by introducing the micro notch and cyclic loading, the micro-failure was Induced and the micro-fracture toughness of Si film was evaluated. Moreover, the cycles to failure were estimated from the degradation of resonant frequency. Finally, the effects of notch on micro failure were discussed.

Establishment of Failure Criteria of Repeated Direct Tensile Test to Evaluate Reflective Cracking Resistance of Asphalt Concrete Pavement (아스팔트 콘크리트 포장의 반사균열 저항성 평가를 위한 반복직접인장시험의 파괴기준 설정)

  • Lee, Bong Lim;Kim, Nakseok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.6
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    • pp.1109-1116
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    • 2016
  • There are various test methods for evaluating the reflective cracking resistance of asphalt concrete pavement. Repeated direct tensile test is cheap and simple compared to the other traditional experimental methods. Determination of failure criteria is needed to apply a repeated direct tensile test. Various methods were used to determine the number of failure of repeated direct tensile test. The number of failure was defined as the time to reach 10% of the initial load, this method can be satisfied with specified tolerance of 10%. When the thickness of specimen is increased to 50 mm from 30 mm, the failure number is increased by 13.6 times. Thus, this result shows that the thickness of pavement is a big influence on the reflective cracking resistance. Reflective cracking resistance of asphalt concrete is decreased according to the increase in opening displacement. The repeated direct tensile test can be used as a reflective cracking resistance factor in pavement design, because it can evaluate the reflective cracking resistance according to the pavement thickness, opening displacement, material properties etc.

Validation of a Local Failure Criteria Using the Results of Wall-Thinned Pipe Failure Tests (감육배관 손상시험 결과를 이용한 국부손상기준 검증)

  • Kim, Jin-Weon;Lee, Sung-Ho;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1393-1400
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    • 2009
  • The objective of this study is to validate local failure criteria, which were proposed based on the notched-bar specimen tests combining with finite element (FE) simulations, using the results of real-scale pipe failure tests. This study conducted burst test using wall-thinned pipe specimens, which were made of 4 inch Sch.80 ASTM A106 Gr.B carbon steel pipe, under simple internal pressure at ambient temperature and performed associated FE simulations. Failure pressures were estimated by applying the failure criteria to the results of FE simulations and were compared with experimental failure pressures. It showed that the local stress based criterion, given as true ultimate tensile stress of material, accurately estimated the failure pressure of wall-thinned pipe specimens. However, the local strain based criterion, which is fracture strain of material as a function of stress tri-axiality, could not predict the failure pressure. It was confirmed that the local stress based criterion is reliably applicable to estimation of failure pressure of local wall-thinned piping components.

Testing Whether Failure Rate Changes its Trend Using Censored Data

  • Jeong, Hai-Sung;Na, Myung-Hwan;Kim, Jae-Joo
    • International Journal of Reliability and Applications
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    • v.1 no.2
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    • pp.115-121
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    • 2000
  • The trend change in aging properties, such as failure rate and mean residual life, of a life distribution is important to engineers and reliability analysts. In this paper we develop a test statistic for testing whether or not the failure rate changes its trend using censored data. The asymptotic normality of the test statistics is established. We discuss the efficiency values of loss due to censoring.

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Reliability Analysis of Statistical Failure Probability in Sin/Hip Si3N4 (통계적 파괴 확률에 의한 Sin/Hip 질화규소의 신뢰도 분석)

  • 유영혁;이준근;이재석
    • Journal of the Korean Ceramic Society
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    • v.26 no.1
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    • pp.116-122
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    • 1989
  • MOR test and concentric ring test were performed to evaluate the failure probability of sin/hip Si3N4 under uniaxial and biaxial stress state, respectively. Their failure probabilities were analized with KARA program based on Weibull PIA model and Batdorf model with 5 criteria, and they were compared with experiments. PIA model is in best accordance with experiments in higher fracture strength regions, especially for Pf 0.3. But in lower fracture strength region, none of the models predicts the failure probabilities appropriately.

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Durability Improvement of High Pressure Seal for ISU under the Track Vibration (궤도진동에 대한 ISU 고압 시일 내구성능 개선)

  • Han, In-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.112-117
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    • 2009
  • The new suspension, called ISU(In-arm suspension system) was developed for Infantry Fighting Vehicle. During vehicle field test, early failure of ISU's sealing system was occurred after driving the paved road. From the failure analysis, ISU's displacement data was obtained. In analysis of PSD data, track induced vibration which has high frequency and small amplitude characteristics, was dominant. Such track vibration would result in early seal failure because of friction increase and lack of lubrication. To simulate track vibration environment in laboratory, seals were tested under the condition of 20Hz, ${\pm}1$, ${\pm}2mm$ amplitude. The same type of seal failure occurred in vehicle test, was reproduced in the lab test under ${\pm}1mm$ amplitude. From the test results, the durability of improved seal was increased by 2.5 times compared with the previous one.

A Study of Testing Embedded System Software Based on Failure Mechanisms (고장메커니즘 기반의 임베디드 시스템 SW 테스트 방법에 관한 연구)

  • Jeong, Si-Young;Jang, Joong-Soon;Lee, Sang-Yong
    • Journal of Applied Reliability
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    • v.7 no.4
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    • pp.137-148
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    • 2007
  • Rapid increase of embedded systems in electronic and mechanical control systems requires reliable and error-free embedded software. State-based testing methods like FSM are usually used to assure the reliability of embedded software. However, because of possibility of explosion of test cases, only partial test cases are considered in practical tests, which cannot guarantee that all the possible errors are investigated. This study proposes a test procedure based on failure mechanisms that may occur in embedded systems, which can not only assure that certain kinds of possible errors are detected but reduce the testing time. The proposed procedure is applied to vehicle air control system.

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Life Analysis of Pneumatic Valve (공기압 밸브의 수명 분석)

  • Kang, Bo-Sik;Lee, Seung-Hun;Kim, Kyung-Soo;Lim, Nam-Gu;Kim, Hyoung-Eui
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1848-1853
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    • 2007
  • In this study, we are to analyze the life and the main failure mode of pneumatic valves that are usually applied to the factory automation line. Pneumatic valves have complicated failure cause since they are organized as a complex of various elements. Therefore, in this paper, we analyzed the main failure mode of pneumatic valves, and then performed life test and performance test according to the international standards. On the basis of these processes, we estimated a shape parameter that is the main factor for the calculation of test time for the reliability of pneumatic valves by analyzing life distribution data.

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Life Analysis of Flexible Tubes Fitting for Pneumatic system (공기압용 관연결 피팅의 수명 분석)

  • Kang, Bo-Sik;Song, Joo-Sub;Yoo, Yung-Chul;Kim, Hyoung-Eui
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1842-1847
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    • 2007
  • In this study, we are to analyze the life and the main failure mode of flexible tubes fitting for pneumatic that are usually applied in the factory automation line. Flexible tubes fitting for pneumatic have complicated failure cause because they are organized as a complex of various elements. Therefore, in this paper, we analyzed the main failure mode of flexible tubes fitting for pneumatic, and then performed life test and performance test according to the international standards. On the basis of these processes, we estimate shape parameter that is the main factor for the calculation of test time for the reliability of flexible tubes fitting for pneumatic and their data analysis of life distribution.

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