• Title/Summary/Keyword: failure/failure mode

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Reliability Analysis of Mechanical Component with Multiple Failure Modes (다수의 고장모드를 가지는 기계부품의 신뢰성 분석)

  • Chang, Mu Seong;Choi, Byung Oh;Kang, Bo Sik;Park, Jong Won;Lee, Choong Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1169-1174
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    • 2013
  • Most products are indeed governed by multiple failure modes. However, there are few cases in which reliability analysis applies to only one failure mode at a time. Furthermore, reliability data do not include information about failure modes, or the reliability analysis is performed using a representative failure mode. The Weibull shape parameter for failure modes is more important than one for products in the reliability qualification test. This paper presents reliability analysis methods for a mechanical component with multiple failure modes. These methods include the competing failure modes (CFM) method and the mixed Weibull method. Pneumatic cylinder test data with three failure modes are presented to estimate the shape parameter for each separate failure mode. In addition, reliability measures (B10 life, characteristic life) of the pneumatic cylinder considering three failure modes were compared with those assuming a single failure mode.

Dominant failure modes identification and structural system reliability analysis for a long-span arch bridge

  • Gao, Xin;Li, Shunlong
    • Structural Engineering and Mechanics
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    • v.63 no.6
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    • pp.799-808
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    • 2017
  • Failure of a redundant long-span bridge is often described by innumerable failure modes, which make the structural system reliability analysis become a computationally intractable work. In this paper, an innovative procedure is proposed to efficiently identify the dominant failure modes and quantify the structural reliability for a long-span bridge system. The procedure is programmed by ANSYS and MATLAB. Considering the correlation between failure paths, a new branch and bound operation criteria is applied to the traditional stage critical strength branch and bound algorithm. Computational effort can be saved by ignoring the redundant failure paths as early as possible. The reliability of dominant failure mode is computed by FORM, since the limit state function of failure mode can be expressed by the final stage critical strength. PNET method and FORM for system are suggested to be the suitable calculation method for the bridge system reliability. By applying the procedure to a CFST arch bridge, the proposed method is demonstrated suitable to the system reliability analysis for long-span bridge structure.

Investigation on the failure mechanism of steel-concrete steel composite beam

  • Zou, Guang P.;Xia, Pei X.;Shen, Xin H.;Wang, Peng
    • Steel and Composite Structures
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    • v.20 no.6
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    • pp.1183-1191
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    • 2016
  • The internal crack propagation, the failure mode and ultimate load bearing capacity of the steel-concrete-steel composite beam under the four-point-bend loading is investigated by the numerical simulation. The results of load - displacement curve and failure mode are in good agreement with experiment. In order to study the failure mechanism, the composite beam has been modeled, which part interface interaction between steel and concrete is considered. The results indicate that there are two failure modes: (a) When the strength of the interface is lower than that of the concrete, failure happens at the interface of steel and concrete; (b) When the strength of the interface is higher than that of the concrete, the failure modes is cohesion failure, i.e., and concrete are stripped because of the shear cracks at concrete edge.

Experimental investigation on in-plane seismic behavior of multistory opening masonry walls with two different failure modes

  • Xin, Ren;Bi, Dengshan;Huang, Wei
    • Structural Engineering and Mechanics
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    • v.84 no.4
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    • pp.479-488
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    • 2022
  • Aiming to examine different failure patterns in multistory URM walls, two 1/3 scaled three-story and three-bay URM models were designed for the quasi-static loading tests to contrastively investigate the failure processes and characteristics of the multistory URM walls. Two different failure responses were observed with special attention paid to the behavior of spandrel-failure mode. By evaluating the seismic performance and deformation behavior of two test walls, it is demonstrated that spandrels, that haven't been properly designed in some codes, are of great significance in the failure of entire URM walls. Additionally, compared with pier-failure mode, spandrel-failure for multistory URM building is more reasonable and advisable as its effectively participation in energy dissipation and its efficiently improvement on seismic capacity and deformation in the overall structure. Furthermore, the experimental results are beneficial to improve seismic design and optimize reinforcement method of URM buildings.

Failure analysis about deterioration of Source voltage in Power MOSFET (Power MOSFET에서 Source voltage 저하에 관한 Failure analysis)

  • 정재성;김종문;이재혁;하종신;박상득
    • Proceedings of the IEEK Conference
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    • 2003.07b
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    • pp.1109-1112
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    • 2003
  • 본 연구는 switching mode 의 Power NMOSFET failure mode 에 관하여 분석하고 원인을 규명하였다. 분석된 power NMOSFET은 30V급이며, vender A의 상용화 제품이다. 발생한 failure mode는 power switch 회로에서 특정 ID 를 detect 하지 못하는 mode 였다. 측정결과 source voltage 가 저하되었으며, power NMOSFET DC 동작특성 분석 결과 Vgs 변화에 따라 Id 가 저하되었다. Fail 된 power MOSFET 특성값 reference는 동일 LOT의 양품을 선정하였다. De-cap후 Inversion 과 Accumulation mode 별로 Photoemission spectrum analyzer(PSA) 분석 방법을 적용하였다. 결과 accumulation mode 에서 intensity가 감소하였으며, forward diode mode에서 국소적으로 변화하는 영역이 검출되었다. SEM 분석결과 gate metal 과 source metal 의 micro-contact 이 이루어져 있었다. 이 경우 gate metal 과 source metal 사이 close loop 를 형성하여 gate charge량을 변화시켜 power NMOSFET의 출력을 저하하는 failure mode가 발생됨을 분석할 수 있었다.

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A Study on Failure Mode Analysis of Machining Center (머시닝센터의 고장모드 해석에 관한 연구)

  • Kim, Bong-Suk;Kim, Jong-Soo;Lee, Soo-Hun;Song, Jun-Yeup;Park, Hwa-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.74-79
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    • 2001
  • In this study, a failure mode analysis of CNC machining center is described. First, the system is classified through subsystems into components using part lists and drawings. The component failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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A Study on Failure Mode Analysis for Reliability Assesment of Machining Center (공작기계의 신뢰성 평가를 위한 고장 모드 해석에 관한 연구)

  • 이수훈;김종수;김봉석;송준엽;이승우;박화영;박종권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.1010-1013
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    • 2000
  • In this study, a failure mode analysis of CNC machining center is described. At first, the system is classified through subsystems into components using part lists and drawings. The components failure rate and failure mode analysis are performed to identify the weak components of a machining center with reliability database. The failure probabilistic function of mechanical part is analyzed by Weibull distribution. The Kolmogorov-Smirnov test is also used to verify the goodness of fit.

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A Study of Two-Mode Failure Model for Crystalline Si Photovoltaic Module (실리콘 태양전지 모듈의 two-mode failure 모델의 연구)

  • Choi, Ki Young;Oh, Won Wook;Kang, Byung Jun;Kim, Young Do;Tark, Sung Ju;Kim, Donghwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.62.2-62.2
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    • 2011
  • To guarantee 20-25 years to the lifetime of the PV modules without failure, reliability test of the module is very important. Field-aged test of the outdoor environment is required. However, due to time constraints, accelerated testing is required to predict the lifetime of PV modules and find causes of failure. Failure is caused by many complex phenomena. In this study, we experimented two accelerated tests about corrosion and fatigue, respectively. First, temperature cycling test for fatigue were tested and Coffin-Manson equation was analyzed. Second, damp heat test for corrosion were tested and Eyring equation were analyzed. Finally, using two-mode failure model, we suggest a new lifetime model that analyze the phenomenon by combining two kinds of data.

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Design Optimization of Double-array Bolted Joints in Cylindrical Composite Structures

  • Kim, Myungjun;Kim, Yongha;Kim, Pyeunghwa;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.3
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    • pp.332-340
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    • 2016
  • A design optimization is performed for the double-bolted joint in cylindrical composite structures by using a simplified analytical method. This method uses failure criteria for the major failure modes of the bolted composite joint. For the double-bolted joint with a zigzag arrangement, it is necessary to consider an interaction effect between the bolt arrays. This paper proposes another failure mode which is determined by angle and distance between two bolts in different arrays and define a failure criterion for the failure mode. The optimal design for the double-bolted joint is carried out by considering the interactive net-tension failure mode. The genetic algorithm (GA) is adopted to determine the optimized parameters; bolt spacing, edge distance, and stacking sequence of the composite laminate. A purpose of the design optimization is to maximize the burst pressure of the cylindrical structures by ensuring structural integrity. Also, a progressive failure analysis (PFA) is performed to verify the results of the optimal design for the double-bolted joint. In PFA, Hashin 3D failure criterion is used to determine the ply that would fail. A stiffness reduction model is then used to reduce the stiffness of the failed ply for the corresponding failure mode.

A numerical investigation of the tensile behavior of the thread-fixed one-side bolted T-stubs at high temperature

  • You, Yang;Liu, Le;Jin, Xiao;Wang, Peijun;Liu, Fangzhou
    • Steel and Composite Structures
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    • v.45 no.4
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    • pp.605-619
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    • 2022
  • The tensile behavior of the Thread-fixed One-side Bolt (TOB) at high temperatures was studied using the Finite Element Modeling (FEM) to explore the structural responses that could not be measured in tests. The accuracy of the FEM was verified using the test results from the failure mode, load-displacement curve as well as yielding load. Three typical failure modes of TOB connected T-stubs were observed, which were the Flange Yielding (FY), the Bolt Failure (BF) and the Coupling Failure mode (CF). The influence of the flange thickness tb and the temperature θ on the tensile behavior of the T-stub were discussed. The initial stiffness and the yielding load decreased with the increase of the temperature. The T-stubs almost lost their resistance when the temperature exceeded 700℃. The failure modes of T-stubs were mainly decided by the flange thickness, which relates to the anchorage of the hole threads and the bending resistance of flange. The failure mode could also be changed by the high temperature. Design equations in EN 1993-1-8 were modified and verified by the FEM results. The results showed that these equations could predict the failure mode and the yielding load at different temperatures with satisfactory accuracy.