• 제목/요약/키워드: extrusion test

검색결과 206건 처리시간 0.031초

고속전철 내·외장재용 알루미늄 합금의 압출 금형 개발 및 압출 조건의 제어 (Extrusion Die Development of Interior & Exterior Parts for High Speed Train on Aluminum Alloys and Controls of Extrusion Conditions)

  • 김기주
    • 한국산학기술학회논문지
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    • 제19권7호
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    • pp.50-55
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    • 2018
  • 압출기술에서 중요한 것은 금형의 설계 및 제작이며, 원하는 형태의 압출이 원활히 이루어지는 동시에 금형의 수명을 최대한 연장하고 효율성을 높이기 위한 금형의 설계가 필수적이다. 압출 온도, 압출 속도 등이 압출시의 주된 변수이며, 압출비 및 재료의 물성, 압출 형태에 따라 각기 다른 조건이 부가되어야 한다. 본 연구에서는 고속전철 내외장재 부품용 알루미늄 6xxx 계열 주조 합금의 압출공정에 대해 연구하였다. 6063, 6061, 6N01, 6005, 5083 and 6060 알루미늄 합금의 압출 금형 단면을 설계하였으며 이에 대한 실험을 실시하였다. 또한, 빌렛온도, 압출온도 및 재료의 변화에 따른 압출 압력과 같은 압출 조건들을 분석하였다. 6063 알루미늄 합금이 가장 낮은 온도와 압력에서 압출이 가능한 반면 6061 합금은 가장 높은 온도와 압력에서 압출이 가능하였다. 이들 실험결과로부터 수립된 조건들을 이용하여 성공적인 압출제품을 제조할 수 있었다.

섬유종류별 압출성형 시멘트 패널의 물리적 특성변화에 대한 연구 (A Study on the physical characteristics of Cement extrusion panel by fiber kind's)

  • 송태협;이세현
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.665-668
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    • 2006
  • Concrete secondary product that use cement is increasing application from reason of shortening etc.. of construction period in construction site. Manufacture method of construction of this concrete secondary product there is hot-check method, direct spray method, press method, extrusion molding method etc.. Also, I am using reinforcement boating certainly in this process. In most case, We have used asbestos by reinforcement fiber until early 90s but use from human body hurtfulness controversy is felt constraint. Therefore, application of principal parts fiber is increasing. But, to replace asbestos, because must satisfy all lubricating ability, productivity etc.. class, it is the very difficult matter to replace asbestos. In this study, I wished to do Test about asbestos principal parts possibility at extrusion process to charge shape or form making test piece because mixs polypropylene fiber etc. by plan that replace asbestos in cement extrusion molding product and measures bending strength and elasticity.

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밀리 단위의 원형핀 전방압출에 있어서 공정인자가 기계적 성질에 미치는 영향 연구 (A Study on the Effect of Process Parameters to Mechanical Property in Forward Extrusion of Milli-size Cylindrical Pin)

  • 심경섭;김용일;이용신;김종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.797-801
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    • 2003
  • The mechanical properties such as shear strength and the hardness of milli-size products that manufactured for various process parameters by forward extrusion using square dies are investigated. Shear strength test is implemented for the observation of relation between vickers hardness and shear strength in the interface of head and shaft part of a stepped pin. When the extrusion ratios of pure aluminum and pure copper billets increase, the hardness on both the surface and the center line of a pin also increase, especially the hardness on the surface is shown to be a little higher than on the center. The existence of knock-out pad in extrusion die caused hardness increase in the interface of a extruded pin. As compared shear strength with hardness of a pin, the approximated linear relations are suggested in this study.

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다공 Al 컨덴서 튜브의 압출공정 해석 (Extrusion Process Analysis for Al Condenser Tube with Multi Hole)

  • 배재호;이정민;김병민
    • 소성∙가공
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    • 제13권8호
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    • pp.723-730
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    • 2004
  • This paper describes the analysis of extrusion process and integrity for a condenser tube which is a component of the heat exchanger in automobile and all conditioning apparatus. Recently, according to the development of analysis method using the computer, the numerical simulation have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. In this paper, firstly, the die design was performed for a condenser tube with a multi-hole section and the rigid-plasticity FE analysis performed of extrusion process. Secondly, we estimated metal flow of billet, extrusion load, welding pressure in chamber etc. and evaluated the pressure and elastic strain of the die land and mandrel tooth profile through a stress analysis of the die. Finally, the extrusion test was performed to estimate the validity of FE analysis. This paper confirmed that the designed extrusion die of the research is satisfactorily designed fur integrity of condenser tube.

초기 등통로각압출 공정 횟수가 압출된 마그네슘 합금의 이방성에 미치는 영향 (Influence of initial ECAP passes on the anisotropic behavior of an extruded magnesium alloy)

  • 배성환;민경호
    • Design & Manufacturing
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    • 제10권2호
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    • pp.34-38
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    • 2016
  • In this paper, a transversely isotropic behavior of AZ31 Mg alloy produced by equal-channel angular pressing (ECAP) process was investigated through tensile test and microstructure observation. The effects of initial ECAP pass number on the anisotropic behavior and mechanical properties of the Mg alloy are evaluated after conventional direct extrusion test, which are carried out at a temperature of $200^{\circ}C$. As a result of the tensile test in three directions ($0^{\circ}$, $45^{\circ}$, and $90^{\circ}$ to the extrusion direction of the sheet) at room temperature, elongation of as-extruded AZ31 alloy(ECAP for 0 pass) showed an unusual anisotropic behavior depending on the extrusion direction although the yield strength and tensile strength are similar to the ECAPed AZ31 alloy. After ECAP for 4 passes at $200^{\circ}C$, microstructural observations of ECAPed magnesium alloy showed a significant grain refinement, which is leading to an equiaxed grain structure with average size of $2.5{\mu}m$. The microstructures of the extruded billet are observed by the use of an electron back-scattering diffraction (EBSD) technique to evaluate of the influence on the grain refinement during extrusion process and re-crystallization mechanism of AZ31 Mg alloy.

삶은 국수의 조직감 평가를 위한 층밀림 압출 실험 (Development of Shear Extrusion Test for the Texture Evaluation of Cooked Noddle)

  • 유병승;이철호
    • 한국식품과학회지
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    • 제19권2호
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    • pp.171-175
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    • 1987
  • 삶은 국수의 식미 평가를 위한 객관적 측정 방법으로 레오메타에 특수하게 고안한 test cell을 사용하는 층밀림 압출 시험법을 개발하였다. 층밀립 압출 시험에서 얻어지는 힘-거리 곡선을 분석하여 최초 압출력, 최고 압출력, 압출일, 경사도 등의 파라메타를 구하였다. 17종류의 호주밀로부터 만든 밀국수(건면)에 대한 실험 결과, 최초 압출력 압출일은 삶은 국수의 기호도를 가장 크게 영향하는 단단하고 무른 성질과 쫄깃쫄깃한 성질의 정도를 나타낼 수 있었다. 한편, 경사도는 삶은 국수의 저장중에 일어나는 조직감 변화를 감지할 수 있었다. 이들 파라메타들은 원료 밀가루의 단백질 함량, 수분흡수력, 발전시간(D.T.), 인장도와 높은 삼관관계를 나타내었으나 비스코그램의 최고 점도와는 상관관계를 나타내지 않았다. 비스코스램의 최고 점도와 층밀림 압출 시험의 최고 압출력을 두 독립변수로 한 다중회귀분석 결과 관능적 조직감 기호도와의 상관계수는 최고 압출력만을 사용한 단순회귀분석상관계수보다 크게 증가하지 않았다.

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공업용 순 알루미늄의 반통로각압출(Half Channel Angular Extrusion) 공정에서의 소성 변형 특성 (Characteristics of Plastic Deformation of Commercially Pure Aluminum in Half Channel Angular Extrusion (HCAE))

  • 김경진;조현덕
    • 한국정밀공학회지
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    • 제30권1호
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    • pp.120-127
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    • 2013
  • A novel severe plastic deformation process named half channel angular extrusion (HCAE) is proposed in order to produce bulk UFG materials. In HCAE process, equal channel angular extrusion (ECAE) and conventional forward extrusion process is integrated to increase the strain per pass and effectiveness of the SPD process. Three-dimensional finite element analysis was carried out to study the deformation behavior of the materials in the HCAE process. HCAE process was performed experimentally on commercially pure aluminum (AA1050) and micro-Vickers hardness test was used to measure the distribution of hardness on the section of normal to the extrusion direction. The results show that HCAE is able to impose more intensive strains per pass and give rise to higher micro-hardness than ECAE.

유한요소법을 이용한 AZ31 마그네슘합금의 직/간접 압출 전산모사 (The simulation of direct/indirect extrusion of AZ3l magnesium alloy by FEM)

  • 이형욱;윤덕재;박성수;유봉선;최시훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.142-145
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    • 2008
  • A finite element analysis has been conducted to simulate direct/indirect extrusion process for AZ31 Mg alloy at various ram and die speeds. Uniaxial compression test on AZ31 Mg alloy was carried out at various strain rates and temperatures and the result was used as input data fur finite element analysis. It was found that ram speed affects the distribution of dead zone area during direct extrusion. The inhomogeneous temperature and strain distributions through the thickness direction can be simulated under the various extrusion process conditions.

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Zr계 벌크 비정질 합금의 변형 모드와 압출 특성의 상관 관계에 관한 연구 (A Study on the Relationship between Deformation Mode and Extrusion Properties for Zr-based Bulk Metallic Glass)

  • 이광석;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.199-202
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    • 2004
  • In this present study, an attempt was made to determine the deformation mode of the Zr-Ti-Cu-Ni-Be bulk metallic glass by compression test over a wide range of temperatures and strain rates. From the results, empirical deformation map could be constructed including the boundaries of different deformation modes. Considering power dissipation map and instability map developed on the basis of the Dynamic Materials Model (DMM), the processing map for extrusion could also be constructed. In addition, the macroscopic formability of this BMG alloy has also been examined through the extrusion in laboratory scale within undercooled liquid state. From the results of macroscopic extrusion formability, both deformation map and processing map present good criteria to determine optimal forming conditions.

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Discrimination of Intervertebral Disk Extrusion from Protrusion with MR Imaging

  • Kim, Jee-Young;Jee, Won-Hee;Ha, Kee-Yong;Park, Chun-Kun;Cho, So-Hee;Byun, Jae-Young
    • 대한자기공명의과학회:학술대회논문집
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    • 대한자기공명의과학회 2002년도 제7차 학술대회 초록집
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    • pp.138-138
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    • 2002
  • To determine the accuracy of magnetic resonance (MR) imaging for discrimination between intervertebral disk extrusion versus protrusion. MR images of 80 patients who had MR imaging of the spine and confirmed as intervertebral disk extrusion or protrusion were retrospectively reviewed by an experienced musculoskeletal radiologist. A 1.5-T scanner was used. After review of medical records, MR findings of disk extrusion and protrusion were compared using the chi-square test. Intraobserver agreement for differentiation of disk extrusion from protrusion was calculated by using coefficient.

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