• Title/Summary/Keyword: experiment conditions

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Force Prediction and Stress Analysis of a Twist Drill from Tool Geometry and Cutting Conditions

  • Kim, Kug-Weon;Ahn, Tae-Kil
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.65-72
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    • 2005
  • Drilling process is one of the most common, yet complex operations among manufacturing processes. The performance of a drill is largely dependent upon drilling forces, Many researches focused on the effects of drill parameters on drilling forces. In this paper, an effective theoretical model to predict thrust and torque in drilling is presented. Also, with the predicted forces, the stress analysis of the drill tool is performed by the finite element method. The model uses the oblique cutting model for the cutting lips and the orthogonal cutting model for the chisel edge. Thrust and torque are calculated analytically without resorting to any drilling experiment, only by tool geometry, cutting conditions and material properties. The stress analysis is performed by the commercial FEM program ANSYS. The geometric modeling and the mesh generation of a twist drill are performed automatically. From the study, the effects of the variation of the geometric features of the drill and of the cutting conditions of the drilling on the drilling forces and the stress distributions in the tool are calculated analytically, which can be applicable for designing optimal drill geometry and for improving the drilling process.

Evaluation of Thermal Comfort during Sleeping in Summer - Part I : On Results of Questionnaire Before and After Sleep - (여름철 수면시 온열쾌적감 평가 - 제1보 : 수면 전후 설문에 관하여 -)

  • Kim Dong-Gyu;Kum Jong-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.5
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    • pp.404-409
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    • 2005
  • This study is to investigate effects of thermal conditions on sleep. Five female university students participated in the sleep experiment. Three temperature levels (22, 26, and $30^{\circ}C$) were given, and relative humidity was maintained to $50\%$. When as subject arrived in the chamber at 9 o'clock in the evening, questionnaire was given to check physical and psychological conditions. After checking conditions, subjects went to bed till 07 : 30 in the morning. Body movement was checked during sleeping. After sleep in the chamber, questionnaire was given to the subject in order to check sleep quality. Subjects evaluated sleep quality by themselves by answering the time they fall asleep and wake up, frequency of wake during sleep, causes of each waking, and feeling after sleep. Sleep quality was rated with 7-point scale. At $30^{\circ}C$ condition, body movement was significantly higher than of other thermal conditions. The best sleep quality was obtained at the $26^{\circ}C$ condition, while the worst sleep was taken at the $30^{\circ}C$ condition.

A STUDY OF THE PRESSURE SOLUTION AND DEFORMATION OF QUARTZ CRYSTALS AT HIGH pH AND UNDER HIGH STRESS

  • Choi, Jung-Hae;Seo, Yong-Seok;Chae, Byung-Gon
    • Nuclear Engineering and Technology
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    • v.45 no.1
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    • pp.53-60
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    • 2013
  • Bentonite is generally used as a buffer material in high-level radioactive waste disposal facilities and consists of 50% quartz by weight. Quartz strongly affects the behavior of bentonite over very long periods. For this reason, quartz dissolution experiment was performed under high-pressure and high-alkalinity conditions based on the conditions found in a high-level radioactive waste disposal facility located deep underground. In this study, two quartz dissolution experiments were conducted on 1) quartz beads under low-pressure and high-alkalinity conditions and 2) a single quartz crystal under high-pressure and high-alkalinity conditions. Following the experiments, a confocal laser scanning microscope (CLSM) was used to observe the surfaces of experimental samples. Numerical analyses using the finite element method (FEM) were also performed to quantify the deformation of contact area. Quartz dissolution was observed in both experiments. This deformation was due to a concentrated compressive stress field, as indicated by the quartz deformation of the contact area through the FEM analysis. According to the numerical results, a high compressive stress field acted upon the neighboring contact area, which showed a rapid dissolution rate compared to other areas of the sample.

Performance Evaluation of Five-DOF Motion under Static and Dynamic Conditions of Ultra-precision Linear Stage (초정밀 직선 스테이지에서 5 자유도 운동의 정적 및 동적 성능 평가)

  • Lee, Jae-Chang;Lee, Kwang-Il;Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.423-430
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    • 2014
  • In this study, the five-DOF motion at ultra-precision linear stage under static and dynamic conditions are evaluated through the extending application of ISO 230-2. As the performance factors, the bi-directional accuracy and repeatability of the five-DOF motion are quantitatively evaluated with the measurement uncertainties which are determined using the standard uncertainty of equipment used in experiment. The motion under static condition are analyzed using geometric errors. The five geometric errors except the linear displacement error are measured using optimal measurement system which is designed to enhance the standard uncertainty of geometric errors. In addition, the motion under dynamic conditions are analyzed with respect to the conditions with different feed rate of the stage. The experimental results shows that the feed rate of stage has a significant effect on straightness motions.

A Study on Injection Molding Process and Quality Monitoring by Response Surface Analysis (반응표면 분석법에 의한 사출공정 및 품질 모니터링에 관한 연구)

  • Min, Byeong-Hyeon;Lee, Kyeong-Don;Yu, Byung-Kil
    • IE interfaces
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    • v.9 no.1
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    • pp.13-24
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    • 1996
  • Quality of injection molded parts is dependent on both mold design and processing conditions. From the mold design point of view, an optimal shrinkage should be used to compensate the shrinkage of molded parts. From the processing point of view, it is important to analyze the priority of processing conditions because a number processing conditions affect the quality of molded parts. Processing analysis employing the design of experiment was performed, and the shrinkage of molded part was considered as a characteristic parameter to improve the quality. As the result of the analysis of variance on SN ratio of a characteristic value, injection speed and bolding pressure were selected as two effective process parameters. Regression analysis on shrinkage and processing conditions was carried out, and an optimal processing condition was obtained by the response surface analysis. Shrinkage at the optimal condition could be used to reduce the number of try-cut at the step of mold making. The ranges of indirect control parameter, such as maximum cavity pressure or weight, measured at the optimal processing condition were used for monitoring the quality of molded parts in process.

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Investigation of Experimental Results Using the Drying Model for a Heat Pump Dryer (열펌프 건조 해석 모델을 이용한 측정 결과의 분석)

  • Lee, Kong-Hoon;Kim, Ook-Joong;Kim, Jong-Ryul;Lee, Sang-Ryoul
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2268-2273
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    • 2008
  • The drying model has been used to obtain the fundamental information required to design the heat pump dryer with the simple thermodynamic model. In the model, the input conditions are crucial to obtain the acceptable results. The model includes one-stage heat pump cycle, simple drying process using the drying efficiency. The drying efficiency is defined with the conditions of inlet and outlet in the dryer. The experiment has been carried out in the pilot dryer with one-stage heat pump cycle. Refrigerant 134a is used in the heat pump cycle. In the dryer, some of drying air flows through the heat pump system and the rest of air bypasses the heat pump system and circulates through the drying chamber. Some operating conditions from the pilot dryer are used as input conditions of the model and the results are compared with experimental results for the validation.

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A Study on Quality Control for Medical Image by Using Deviation Index of Digital Radiology (디지털 방사선 영상의 편차지수를 이용한 의료영상 품질관리에 관한 연구)

  • Jeong, Hoi-Woun;Min, Jung-Whan
    • Journal of radiological science and technology
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    • v.43 no.2
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    • pp.115-121
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    • 2020
  • In a digital radiation system using a Flat Panel Detector, we attempted to the quality control of digital radiography system using the Exposure Index and Deviation Index. Calibration was performed with the radiation quality suggested by the International Electrotechnical Commission, and through an experiment using a phantom, appropriate inspection radiation conditions applicable to medical institutions were selected. The study was conducted using the selected radiation conditions. Through those chest posterior anterior image, information such as examination conditions and exposure index was obtained. The deviation index was derived by analyzing the exposure index based on the target exposure index calculated by the phantom study. As for the analyzed exposure index, 97.1% was distributed within the range of ± 2.0 based on the deviation index. Quality control of medical images should be performed through management of inspection conditions through exposure index and deviation index and management of medical images.

Improved Global Maximum Power Point Tracking for Photovoltaic System via Cuckoo Search under Partial Shaded Conditions

  • Shi, Ji-Ying;Xue, Fei;Qin, Zi-Jian;Zhang, Wen;Ling, Le-Tao;Yang, Ting
    • Journal of Power Electronics
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    • v.16 no.1
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    • pp.287-296
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    • 2016
  • Conventional maximum power point tracking (MPPT) methods are ineffective under partially shaded conditions because multiple local maximum can be exhibited on power-voltage characteristic curve. This study proposes an improved cuckoo search (ICS) MPPT method after investigating the cuckoo search (CS) algorithm applied in solving multiple MPPT. The algorithm eliminates the random step in the original CS algorithm, and the conception of low-power, high-power, normal and marked zones are introduced. The adaptive step adjustment is also realized according to the different stages of the nest position. This algorithm adopts the large step in low-power and marked zones to reduce search time, and a small step in high-power zone is used to improve search accuracy. Finally, simulation and experiment results indicate that the promoted ICS algorithm can immediately and accurately track the global maximum under partially shaded conditions, and the array output efficiency can be improved.

Characterization of the Effect of the Inlet Operating Conditions on the Performance of Lean Premixed Gas Turbine Combustors

  • Samperio, J.L.;Santavicca, D.A.;Lee, J.G.
    • Journal of the Korean Society of Combustion
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    • v.9 no.3
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    • pp.10-18
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    • 2004
  • An experimental study of the effect of operating conditions on the behavior of a lean premixed laboratory combustor operating on natural gas has been conducted. Measurements were made characterizing the pressure fluctuations in the combustor and the flame structure over a range of inlet temperatures, inlet velocities and equivalence ratios. In addition the fuel distribution at the inlet to the combustor was varied such that it was an independent parameter in the experiment. Inlet temperature, inlet velocity and equivalence ratio were all found to have an effect on the stability characteristics of the combustor. The nature of this effect, however, depended on the fuel distribution. For example, with one fuel distribution the combustor would become unstable when the temperature was increased, whereas with a different fuel distribution the combustor would become unstable when the temperature was decreased. Similarly, the operating conditions had an effect on the flame structure. For example the intensity-weighted center of mass of the flame was found to move closer to the center body as either the temperature or equivalence ratio increased. It was interesting and somewhat surprising to note, however, that as the location of the center of mass changed with operating conditions it did so by moving along a line of constant flame angle.

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Effects of the Inlet Flow Conditions of a Helical Intake Port on the In-cylinder Swirl Characteristics (나선형 흡기포트 입구의 유동조건이 실린더 내 선회특성에 미치는 영향에 관한 연구)

  • 이지근;강신재
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.2
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    • pp.9-18
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    • 2000
  • Combustion and emission characteristics in a direct injection diesel engine is closely related to the intake port system. It is therefore important to understand the swirl flow characteristics formed by a helical intake port. However there are still many uncertainties. The purpose of this experimental study is to investigate the effects of the valve eccentricity ratio and the inlet flow conditions of a helical intake port on the characteristics of an in-cylinder swirl flow. A steady state flow test rig consisted of ISM(impulse swirl meter), LFM(laminar flow meter) and cylinder head with a helical intake port was used. The swirl ratio(Rs) and mean flow coefficient(Cf(mean)) with inlet flow conditions were measured. The results of these experiment can be summarized as follows. Swirl flow characteristics of a helical intake port are affected by the inlet flow conditions, and especially they are much affected by the length of a manifold runner and the rotational angle of a curved manifold runner.

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