• Title/Summary/Keyword: epdm rubber

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디엔제3성분단위체(第三成分單位體)가 EPDM가황체(加黃體)에 미치는 영향(影響)

  • Baek, Nam-Cheol
    • Elastomers and Composites
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    • v.14 no.3
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    • pp.161-168
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    • 1979
  • 이 논문(論文)의 목적(目的)은 열적안정성(熱的安定性) 및 내노화성면(耐老化性面)에 있어서 디엔제3성분단위체(第三成分單位體)(diene termonomer)의 각각(各各)의 종류(種類)가 EPDM의 중합체(重合體)의 성질(性質)에 미치는 효과(效果)를 구명(究明)하는데 있다. 제3성분단위체(第三成分單位體) 5종(種)으로 각각(各各) 다음과 같다. 즉, ethylidene norbonene(ENB), butadiene(BD), dicyclopentadiene(DCPD), methyltetrahydroindene (MTHI) 및 1,4-hexadiene(HD)이다. 이들을 써서 만든 각각(各各)의 EPDM은 동(同)몰의 불포화도(不飽和度)로 만들어졌다. 또한 가황계(加黃系)는 동일(同一)한 황/촉진제계(黃/促進劑系)를 사용(使用)하였다. ENB-EPDM이 순(純)고무배합체(配合體) 및 충전제함유배합체(充塡劑含有配合體)의 가황(加黃)에 있어서 모두 함께 가장 빠른 가황속도(加黃速度)를 보였다. HD-EPDM은 순(純)고무배합체(配合體)에서 가황속도(加黃速度)가 가장느렸으나 충전제함유배합물(充塡劑含有配合物)에서는 DCPD-EPDM보다는 발랐다. BD-EPDM을 제외(除外)한 이들 중합체(重合禮)는 거의 같은 초기가교밀도(初期架橋密度)를 갖는다. 가교밀도(架橋密度) 및 가교형(架橋型)을 분석(分析)하여 보면 BD-EPDM 쇄(鎖)에서 부타디엔 단위(單位)는 블럭을 이루고 있다. 또한 HD-EPDM은 순(純)고무가황체(加黃體) 및 충전제배합가황체(充塡劑配合加黃體)에 있어서 원가교결합(原架橋結合)의 50%가 monosulfide의 구조(構造)를 가지고있다. 이외(外)의 4종(四種)의 EPDM 폴리머는 보다 낮은 monosulfide구조를 가진다. $177^{\circ}C(350^{\circ}F)$의 노화온도(老化溫度)에서 ENB 및 HD폴리머는 약(約) 65% monosulfide 가교(架橋) 및 거의 동일(同一)한 파괴에너지값$(E_b)$을 가진다. 그러나 1,4HD의 원가교(原架橋)의 monosulfide 구조함량(含量)이 보다 높다고 해서 그의 내노화성(耐老化性)이 다른 폴리머보다 더 좋다고는 생각되지 않는다. DCPD는 $177^{\circ}C(350^{\circ}F)$의 노화온도(老化溫度)에서 똑같은 monosulfide가교(架橋)를 가지나 노화온도(老化溫度)가 $259^{\circ}C(500^{\circ}F)$로 높아짐에 따라 monosulfide 함량(含量)도 증가(增加)한다. $550^{\circ}F(287.7^{\circ}C)$의 노화온도(老化溫度)에서는 EPDM폴리머의 모든 가교(架橋)가 monosulfide구조가 되나 전가교밀도(全架橋密度) 및 $E_b$ (신장률(伸長率), 절단시(切斷時)의)는 대단(大端)히 낮은 것으로 나타나는데 이것은 산화(酸化)에 의한 노화(劣化)에 기인(基因)되는 것으로 보인다. 질소기류(窒素氣流)속에서의 TGA의 분석결과(分析結果)를 보면 EPDM 가황체(加黃體)는 $800\sim935^{\circ}F(427\sim502^{\circ}C)$의 온도범위(溫度範圍)에서 분해(分解)되며 공기중(空氣中)에서는 $750\sim935^{\circ}F$ 범위(範圍)에서 분해(分解)한다.

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Reliability Design Technology of Rubber Materials for Electronic Components (전자부품 고무소재 신뢰성 설계기술)

  • Woo, Chang-Su;Park, Hyun-Sung;Choi, Seong-Shin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1734-1739
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    • 2007
  • The materials characteristics and lifetime evaluation are very important in design procedure to assure the safety and reliability of rubber components. This paper discusses the failure mechanism and material test were carried out to predict the useful life of NBR and EPDM rubber mount for compression motor which is used in refrigerator. In order to investigate the heat-aging effects on the materials properties, stress-strain curve were obtained from the results of material tests. Compression set results changes as the threshold are used for assessment of useful life and the time were plotted against reciprocal of absolute temperature to give the Arrhenius plot.

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A Study on the Ultraviolet Aging characteristics of Outdoor Polymeric Insulating Materials (옥외용 고분자 절연재료의 자외선 열화특성 연구)

  • Kim, Y.S.;Lee, S.J.;Park, W.K.;Jeong, S.W.
    • Proceedings of the KIEE Conference
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    • 1998.07d
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    • pp.1404-1406
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    • 1998
  • The outdoor polymeric insulating materials such as silicone rubber, ethylene propylene diene monomer(EPDM), ethylene vinyl acetate(EVA) and epoxy are aged by various natural environment with the long-term performance in outdoor. In this paper, the effects of UV-ray on surface of silicone rubber were investigated by using the weather-Ometer. The accelerated aging stresses were simulated by UV radiation. high temperature and humidity as well as water spray. These the aging characteristics were examined through contact angle measurements, tracking resistance test, FT-IR and SEM/EDS analysis. the experimental results showed that tracking resistance decreases with increase in the UV-ray irradiation period. But the surface of silicone rubber kept hydrophobicity. It is found that the inorganic filler such as $Al(OH)_3$ improves tracking resistance and the $TiO_2$ is very effective in preventing degradation of silicone rubber surface from UV-ray.

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Determination of Shock Absorption Performance and Shear Modulus of Rubbers by Drop Impact Test (낙하충격실험을 통한 고무의 충격흡수성능과 전단계수 평가)

  • Kang, Dong-Hwan;Seo, Mu-Yeol;Gimm, Hak-In;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.321-328
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    • 2009
  • Shock absorption performances of various rubbers were investigated by using drop impact test. Several types of rubber such as NR, NBR, EPDM, SR and PUR with three respective levels of shore hardness were used for the test. As in the cases, the absorbed impact energies in rubbers were measured under seven different loads against impact energy between 5-80J. The impact absorption efficiencies of the rubbers then were evaluated by means of both single impact energy condition and summation of all impact energy applied condition. As shown in the results, PUR and EPDM have better shock absorption performances than other rubbers. Further analysis was extended to determine a shear modulus of SR through the finite element implementation with Blatz-Ko model. As can be seen, relatively higher level of absorption energy results in a decreasing shear modulus.

Impact of Sound Insulation in a Combine Cabin

  • Kim, Chiho;Jung, Ho Jun;Jo, Jin Seok;Kim, Myong il;Lee, Bongho;Park, Tae Jong;Seo, Kwangwook;Kim, Hyeon Tae
    • Journal of Biosystems Engineering
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    • v.40 no.3
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    • pp.159-164
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    • 2015
  • Purpose: Recently, environmental pollution and safety problems in agricultural production have become important issues. Initially, bio-production machines focused on high production efficiency rather than workers' safety and comfort, but this trend slowly has changed as time went on. Methods: This study was carried out to identify sound efficiently and reliably for noise reduction by using a combine cabin model. Ethylene propylene diene monomer (M-class) rubber (EPDM) was applied to improve noise reduction performance from parts connected directly to the front, rear, left side, and bottom side of the cabin. Results: As a result, an average noise reduction of 1.85 dB was achieved in the normal hearing range between 500 Hz to 2 kHz. Conclusions: Reducing the cabin noise levels can reduce a worker's fatigue, improve working environment, and contribute to future low-noise and high-quality cabin environment.

A Study on the Lifetime Prediction of Rubber Mount for Refrigerator Component (냉장고 압축기용 고무마운트 수명예측에 관한 연구)

  • Woo Chang-Su;Park Hyun-Sung
    • Journal of Applied Reliability
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    • v.6 no.2
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    • pp.135-150
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    • 2006
  • Rubber material properties and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. This paper discusses the failure mechanism and material tests were carried out to predict the useful lifetime of NBR and EPDM for compression motor, which is used in refrigerator component. The heat-aging process leads not only to mechanical properties change but also to chemical structure change so called degradation. In order to investigate the aging effects on the material properties, the accelerated test were carried out. The stress-strain curves were plotted from the results of the tensile test for virgin and heat-aged rubber specimens. The rubber specimens were heat-aged in an oven at the temperature ranging from $70^{\circ}C\;to\;100^{\circ}C$ for a period ranging from 1 to 180 days. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful lifetime prediction equations for rubber material were proposed.

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Miscibility Improvement in PP and EPDM Blends via Introducing Specific Interaction (특정상호작용에 의한 폴리프로필렌/EPDM 블렌드의 상용성 향상)

  • Cho, Young-Wook;Go, Jin-Hwan;Lee, Won-Ki;Lee, Jin-Kook;Cho, Won-Jei;Ha, Chang-Sik
    • Elastomers and Composites
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    • v.35 no.1
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    • pp.46-52
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    • 2000
  • Miscibility improvement between polypropylene(PP) and ethylene-propylene-diene-terpolymer (EPDM) was studied by introducing specific interaction into both polymers. PP was modified by grafting maleic anhydride(MAH) onto backbone, leading to MAH-grafted PP(PP-g-MAH). Sulfonated EPDM ionomer neutralized with bivalent zinc cation(ZnSEPDM) was used as one component. The blends of PP-g-MAH and ZnSEPDM were prepared at $200^{\circ}C$ in Brabender Roller Mixer. Fourier transform-infrared(FT-IR) spectroscopic and dynamic mechanical studies have been performed to investigate the miscibility. FT-IR spectral peak corresponding to carbonyl group in PP-g-MAH and that to sulfonate group in ZnSEPDM were shifted to lower and higher frequency with increasing ZnSEPDM content, respectively, in the blends. Glass transition temperature of ZnSEPDM was increased up to 70wt.% of ZnSEPDM, and again decreased above 70wt.%. It can be concluded from the shift of FT-IR characteristic peaks and the changes of glass transition temperatures that the miscibility between PP and EPDM was improved via introducing specific interaction, i.e., dipole-ion interaction.

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Characterization of Crosslinks of Maleic Anhydride-Grafted EPDM/Zinc Oxide Composite Using Dichloroacetic Acid/Toluene Cosolvent and Extraction Temperature (디클로로아세트산/톨루엔 공용매와 추출 온도를 이용한 무수말레산-그래프트 EPDM/산화 아연 복합체의 가교 특성 분석)

  • Kwon, Hyuk-Min;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.48 no.4
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    • pp.288-293
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    • 2013
  • Crosslink characteristics of maleic anhydride-grafted EPDM (MAH-g-EPDM)/zinc oxide composite were investigated by weight losses after dichloroacetic acid (DCA)/toluene cosolvent extraction at different temperatures and by measurement of crosslink densities. The chemical changes were analyzed using attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR). The weight losses by extraction at high temperature ($90^{\circ}C$) were remarkably greater than those at room temperature and those by DCA/toluene cosolvent extraction were greater than those by toluene one by more than 5 times. The crosslink densities were measured after the solvent extraction, and the second crosslink densities were higher than the first ones. The first crosslink density was lower when the extraction temperature was high, and it was much lower for the toluene extraction than for the DCA/toluene cosolvent extraction. The second crosslink density of the sample extracted with DCA/toluene cosolvent was greater than that extracted with toluene. The extracted components were depending on the extraction solvents and temperatures, for example; only strong crosslinked networks were remained when extracting with DCA/toluene cosolvent at high temperature, while only uncrosslinked polymer chains were extracted when extracting with toluene at room temperature. Therefore, crosslink characteristics of the MAH-g-EPDM/zinc oxide composite can be analyzed by comparison of the extracted components according to the extraction solvents and temperatures and by measurement of successive crosslink densities.

Melt Grafting of Citraconic Acid onto an Ethylene-Propylene-Diene Terpolymer (EPDM) -Effect of Reaction Conditions and Initiator Type on the Melt Grafting of Citraconic Acid onto EPDM- (EPDM고무와 씨트라코닉산의 melt grafting - 반응조건과 개시제에 따른 영향 연구 -)

  • Kim, Jung-Soo;Bae, Jong-Woo;Lee, Jin-Hyok;Oh, Sang-Taek;Kim, Gu-Ni;Lee, Young-Hee;Kim, Han-Do
    • Elastomers and Composites
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    • v.48 no.1
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    • pp.39-45
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    • 2013
  • Melt grafting of citraconic acid (CCA) onto an ethylene-propylene-diene terpolymer (EPDM) with various peroxide initiators was performed using a Haake Rheocorder. Finding the optimum running condition and concentration is critical for effective grafting and performance of grafted material. Therefore, this study focused on the effects of mixing (reaction) condition and monomer/initiator dosages on the grafting degree, grafting efficiency and crosslinking degree (gel content), melt flow index and mechanical properties of CCA-g-EPDM. As the grafting degree/crosslinking degrees increased, the tensile strength increased significantly, but elongation at break and melt flow index decreased. The initiator 2,5-dimethyl-2,5-di(tert-butyl peroxy)-hexane (T-101) appeared to meet for the best grafting(2.31%). The grafting degree increased markedly with increasing monomer CCA/initiator T-101 contents. The grafting degree also increased with increasing mixing temperature/time, and then leveled off or decreased/increased a little. The optimum monomer/initiator dosages and reaction temperature/time were found to be about 5/0.05 wt% and $180^{\circ}C$/15min, respectively.

Influence of Filler and Cure Systems on Whitening of EPDM Composites by Formation of Metal Salt (충전 시스템과 가교 시스템이 금속염 형성에 의한 EPDM 복합체의 백화에 미치는 영향)

  • Chung, Hye-Seung;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.210-215
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    • 2012
  • Whitening phenomena of the EPDM composites with different inorganic filler compositions which were aged at $90^{\circ}C$ for 7 days in air and tap water atmospheres, respectively, were investigated. The aged samples in tap water containing stearic acid exhibited severe whitening phenomena, while all the samples aged in air did not show any whitening. Depending on the filler compositions, there was no big difference in the whitening phenomena. The whitening materials were analyzed using gas chromatography/mass spectrometry (GC/MS), image analysis, energy-dispersive X-ray spectroscopy (EDX), and attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR). The whitening materials were identified to be salts of stearic acid. The salts of stearic acid were formed by reaction of metal cation in tap water and stearic acid in the sample.