• Title/Summary/Keyword: engineering tools

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A Study on the Machining Accuracy Evaluation Method of High Speed Machining (고속가공 시스템의 가공정밀도 평가방법에 관한 연구)

  • 손덕수;유중학;최성주;이우영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.94-99
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    • 2002
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with these methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

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Energy Consumption Monitoring System for Each Axis of Machining Center (머시닝 센터의 각 축별 에너지 모니터링 시스템)

  • Kim, Jae Hyeok;Nam, Sung Ho;Lee, Dong Yoon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.339-344
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    • 2015
  • Machine tools are one of the energy-intensive equipment used in the manufacturing industry. The importance of energy has increased and the machine tools are required to be energy-efficient. The servo systems of the machine tool consume electrical power to rotate a spindle and to feed a tool during machining. Servo system consumes a lot of energy when the machine tool is operated. The energy consumption pattern of each axis needs to be investigated in order to optimize the machining process with regard to energy cost. In this paper, an energy monitoring system is developed considering various measuring points of servo system in order to grasp the energy consumption pattern of each axis.

Burrless shearing of the micro wire (미세 와이어의 버 없는 전단에 관한 연구)

  • Kim Woong-Kyum;Hong Nam-Pyo;Kim Heon-Young;Kim Byeong-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.6 s.183
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    • pp.52-56
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    • 2006
  • Punching tools like an electrodes are made by milling or etching or EDM. These methods had time consuming, low efficiency and air pollution. So, we have developed a shearing device which counter punching method for burrless cutting of micro wire. Using the straightened SUS304 wire with $200{\mu}m$ diameter, we confirmed the tendency of the shear plane for punch tools. It was impossible to completely remove the bun in the shearing process. In order to minimize the burr size and fine shear plane, we have accomplished the various experiment conditions such as the U-groove, the effect of the counter punch, shear angle and clearance. The results of the experiments show that indentation, slip plane and bent shape were related to the shear angle and clearance.

Tendency of PVD coating technology on Metal cutting tools (금속 절삭공구에 대한 PVD 코팅기술의 동향)

  • Kim, Jong-Seong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.11-17
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    • 2001
  • Industrial use of physical vapor deposition(PVD) has been widely expanded during last two decades, and in the mean time plasma assistance in PVD has become an essential tool in preparing compound films with dense microstructure. The principles of electron beam-based plating, balanced and unbalanced magnetron sputtering and cathodic arc deposition. consisting three basic configuration of plasma assisted PVD(PAPVD)process, were reviewed. Recent technical development in PVD coating process were discussed. This paper tries to show tendency for developing new coating film on cutting tools.

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Tool placement problem for a given part sequence on a flexible machine

  • Shinn Seong-Whan;Song Chang-Yong
    • Proceedings of the Safety Management and Science Conference
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    • 2001.05a
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    • pp.195-198
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    • 2001
  • This paper addresses the problem of placing tools in a tool magazine with random-select capability on a flexible machine. The tool placement problem could be a significant portion of the total processing time. It is assumed that the total number of tools required to process a set of parts exceeds the available magazine capacity, and so tool switches may occur between two adjacent parts in a given part sequence. Two heuristics are presented so as to minimize the total travel distance of the tool magazine before the completion of all parts.

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Drowsiness Sensing System by Detecting Eye-blink on Android based Smartphones

  • Vununu, Caleb;Seung, Teak-Young;Moon, Kwang-Seok;Lee, Suk-Hwan;Kwon, Ki-Ryong
    • Journal of Korea Multimedia Society
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    • v.19 no.5
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    • pp.797-807
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    • 2016
  • The discussion in this paper aims to introduce an approach to detect drowsiness with Android based smartphones using the OpenCV platform tools. OpenCV for Android actually provides powerful tools for real-time body's parts tracking. We discuss here about the maximization of the accuracy in real-time eye tracking. Then we try to develop an approach for detecting eye blink by analyzing the structure and color variations of human eyes. Finally, we introduce a time variable to capture drowsiness.

Laser Scanning Instrumentation Technique for Movement of Excavation (Laser Scanning을 활용한 지반굴착 및 주변 구조물 거동관측)

  • Cho, Seong-Ha;You, Kwang-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.10a
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    • pp.165-173
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    • 2005
  • Generally, the instrumentation scheme for urban excavation projects consist of a series of tools such as inclinometer piezometer, loadcell, tiltmeter etc. Because almost every equipments are placed along several typical lines, it is impossible to evaluate the whole behavior of structures and adjacent buildings simultaneously. With laser scanning technique developed for surveying, all visible structures are scanned in the form of 3D digital data in a time schedule as planned. It can be analysed effectively the movements for all area affected by excavation even the spots in where no instrumentation tools. Although there are some parts to be refined such as scanning error, proper analysing software, it gives many advantages for realistic instrumentation works in the near future.

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A Study on the Failure and Life Assessment of High Speed Spindle (고속주축의 고장 및 수명평가에 관한 연구)

  • Lee, Tae Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.67-73
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    • 2014
  • A reliability evaluation or prediction can be defined as MTBF which stands for mean time between failures (Exclusively for repairable failures). Spindle system has huge effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, it is unusually difficult to predict reliability because there are lack of data and research about reliability of spindle system. Standards and methods of examinations for reliability evaluation of machine tools are scarce at local and abroad as well. Therefore, this research is meant to improve the reliability of spindle system before mass produced with developing standards of reliability and methods of examinations through FMEA to assess reliability of spindle system in prototype stages of developing high speed spindle system of machining center.

병렬 NC 기계가공에서 최적 공정계획 생성을 위한 유전알고리즘의 적용

  • 조규갑;문병근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.876-879
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    • 1995
  • Parallel NC machines are a new generation of machine tools aimed at increasing maching accuracy and reducing part cycle time. In addition to their capacity to perform both milling and turning operations, these machine tools can perform multiple machining operations simultaneously,involving one or more parts at a time, and can completely finish a part in a single setup. Due to the lack of a computer-aided process planning system, these machines are used in industry today as dedicated, mass-production machines. This pape presents methodology for generating optimal process plan for each parallel machine tool using a genetic algorithm.

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Development of an Expert System for Supporting Automatic Polishing Operation of Mold and Die (금형의 자동 연마작엉 지원 전문가시스템의 개발)

  • Lee, Tae-Moon;Jeong, Hae-Do;Hwang, Chan-Hae;Cho, Kyu-Kab
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.73-84
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    • 1999
  • An advanced expert system for supporting automatic polishing operation of mold and die has been developed. The goal of this system is to minimize the polishing time, the number of polishing and tools used. Also, this paper proposes the advanced concept of the polishing method to perform polishing operation of mold and die, and it has adapted to the orthogonal array method. as a statistical technique, to choose an optimal polishing condition. An expert system consists of the polishing machining database that includes the information of workpiece and polishing tools, and the input/output module.

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