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Design Rules of Hybrid Stepping Machine for Free Piston Engine

  • Jeong, Sung-In
    • Journal of Electrical Engineering and Technology
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    • v.12 no.3
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    • pp.1219-1226
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    • 2017
  • This paper presents the hybrid stepping machine for linear oscillating generators. The focus of the work is the suggestion of the improved model through the comparison of proposed models ; new flux concentrating PMs mover of the hybrid stepping generator is proposed based on the symmetrical and non-symmetrical stator cores of the surface mounted PMs mover, and non-slanted PMs and slanted PMs of the flux concentrating PMs mover. It is achieved using equivalent magnetic circuit considering leakage elements. Finally, this study suggests new hybrid stepping structure of linear oscillating generator.

Analytical Study on the Structural Strength of an Air Compressor for Main Engine Starting of 22000TEU Class Container Ships (22000TEU급 컨테이너선박의 메인 엔진 시동용 공기압축기의 구조 강도 해석에 관한 연구)

  • Kim, Soon-Kyoung;Lee, Jin-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.60-67
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    • 2015
  • The compressor is used for many fields not only in the industrial sector, but also as a general household product. The energy consumption required for the compressor operation is very large. The reciprocation compressor is widely used as an air compressor. Regarding the reciprocating air compressor, the discharge of the gas compacted by the method of compressing the gas by using the oscillation of the piston is generated by the piston reciprocation 1 church 1 number. When compressing after compressing the air by the oscillation of the piston, the marine reciprocating air compressor is the vibration generated in the compressor and surrounding structure due to the energy of the generated inertia. If the effect of these harmful elements can be reduced, it supports the service of the vessel. In addition, accidents generated by the noise of the vibration can be prevented. Therefore, in this research, firstly, the structural analysis of the piston part was performed, the safety factor in all results was drawn based upon this, and the reliability of the interpretation was examined in order to create the optimal design for the air compressor.

A Study on Effect of Recirculated Exhaust Gas upon Wear of Cylinder Liner and Piston in Diesel Engines

  • Bae, Myung-Whan;Tsuchiya, Kazuo
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1524-1532
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    • 2001
  • The effects of recirculated exhaust gas on the wear of cylinder liner and piston were experimentally investigated by a two-cylinder, four cycle, indirect injection diesel engine operating at 75% lo ad and 1600 rpm. For the purpose of comparison between the wear rates of the two cylinders with and without EGR, the recirculated exhaust gas was sucked into one of two cylinders after the soot in exhaust emissions was removed by an intentionally designed cylinder-type scrubber equipped with 6 water injectors(A water injector has 144 nozzles of 1.0 mm diameter), while only the fresh air was inhaled into the other cylinder. These experiments were carried out with the fuel injection timing fixed at 15.3$^{\circ}$ BTDC. It was found that the mean wear rate of cylinder liner with EGR was greater in the measurement positions of the second half than those of the first half, that the mean wear rate without EGR was almost uniform regardless of measurement positions, and that the wear rate of piston skirt with EGR increased a little bit, but the piston head diameter increased, rather than decreased, owing to soot adhesion and erosion wear, and especially larger with EGR.

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Performance Comparison of Collecting Efficiencies to Various Types of Piston Oil Cooling Gallery (피스톤 오일 냉각 유로 형태에 따른 수집효율 성능 비교)

  • Lee, Jeong-Keun;Chun, Sang-Myung;Joo, Dae-Heon;Ryu, Kwan-Ho
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.21-30
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    • 2010
  • In this research, it is investigated the collecting efficiency of jet oil to several types of piston oil cooling gallery by using recently developed PCJ (piston cooling jet) rig tester. So it will be selected for a better design of piston oil cooling gallery. The collecting efficiencies at each type of piston cooling galleries are measured under conditions of a few piston positions, and several oil jet pressures and oil viscosities. Furthermore, the type of jet cone will be compared for a few jet pressure conditions. The selected type of piston oil cooling gallery is planned to be applied to the target engine which is now developing to satisfy the EURO VI emission regulation.

Fatigue Life Analysis and Cooling Conditions Evaluation of a Piston for Large LPLi Bus Engines (LPG 액정분사식 대형 버스용 엔진 피스톤의 피로수명 해석과 냉각조건 평가)

  • 최경호;이부윤
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.5
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    • pp.762-772
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    • 2004
  • Fatigue life of a Piston for large liquid Petroleum liquid injection(LPLi) bus engines is analyzed considering effects of cooling condition parameters : temperature of cooling water, and heat transfer coefficients at oil gallery and bottom surface of piston head. Temperature of the piston is analyzed with varying cooling conditions Stresses of the piston from two load cases of pressure loading. and pressure and thermal loading are analyzed Fatigue life under repeated peak pressure and thermal cycle is analyzed by the strain-life theory. For the two load cases, required loading cycles for engine life are defined, and loading cycles to failure and partial damages are calculated. Based on the resulting accumulated fatigue usage factors, endurance of the piston is evaluated and effects of varying cooling condition Parameters are discussed.

Study on exhaust emission at the swirl chamber in small diesel engine (와류실식 소형디젤기관의 배기 성능에 관한 연구)

  • Myung, Byung-Soo;Lim, Jung-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.2
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    • pp.153-159
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    • 2004
  • The purpose of this research is to investigate the performance of swirl combustion chamber diesel engine by changing the jet passage area, the depth and shape of the piston top cavity (main chamber). The performance of diesel engine with newly changed swirl combustion chamber was tested through the experimental conditions as engine speed, load and injection timing etc. The test results were compared and analyzed. And another purpose of this research is to make a new diesel engine that is satisfied fuel consumption and regulation value of exhaust gas. 1. The rate of fuel consumption was affected significantly by the jet passage area at the high speed and load than low speed and low load. The influence of jet passage large area was proven to decrease the rate of fuel consumption. 2. Smoke was affected significantly by the depth of the piston top cavity, but exhaust temperature and the rate of fuel consumption wasn't affected. The rate of fuel consumption was affected by changing injection timing. 3. The rate of fuel consumption, exhaust temperature and Smoke were affected significantly by the shape of the piston top cavity from rectangular to trapezoid. That is we have all high value. The exhaust smoke density and exhaust gas temperature depended sensitively on variation of the injection timing rather than the shape of the combustion chamber within the experimental conditions. 4. We made a new diesel engine that is satisfied design target values(sfc=190 g/hr, NOx + THC=6.0 g/KWh, PM=0.3 KWh), the rate of fuel consumption and emission standard etc., through changing injection timing at the maximum torque point and rated power point. Although we have a little high NOx value.

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Influence of Compression Ratio on Engine Performance in Heavy-duty LPG Single-cylinder Engine (대형 LPG 단기통엔진에서 압축비가 기관성능에 미치는 영향)

  • 김진호;최경호
    • Journal of Energy Engineering
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    • v.11 no.2
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    • pp.160-165
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    • 2002
  • The heavy-duty LPG-fueled single cylinder engine was designed and developed as a fundamental equipment for analyzing combustion processes and emission performances. The cylinder head and the piston crown were modified to fire the LPG in the engine. The flywheel was also fabricated to minimize the vibration of the single cylinder engine. The size of bore and stroke of the tested engine are 130 mm and 140 mm, respectively. Compression ratios were varied 8 to 9 with different piston crown shapes. The developed single cylinder engine operates at 1,000 rpm for this work. The major conclusions of this work are; (1) the power of the developed engine was peaked at the condition of equivalence ratio 1.0 at three different compression ratios; (2) the power is slightly increased with the increase of compression ratio; (3) the optimum ignition timing is retarded with the increase of compression ratio ranged 2 to 10 crank angle.

A Study on the Stratified Combustion and Stability of a Direct Injection LPG Engine (직접분사식 LPG 엔진의 성층화 연소 및 안정성에 관한 연구)

  • LEE, MINHO;KIM, KIHO;HA, JONGHAN
    • Journal of Hydrogen and New Energy
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    • v.27 no.1
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    • pp.106-113
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    • 2016
  • Lean burn engine, classified into port injection and direct injection, is recognized as a promising way to meet better fuel economy. Especially, LPG direct injection engine is becoming increasingly popular due to their potential for improved fuel economy and emissions. Also, LPDi engine has the advantages of higher power output, higher thermal efficiency, higher EGR tolerance due to the operation characteristics of increased volumetric efficiency, compression ratio and ultra-lean combustion scheme. However, LPDi engine has many difficulties to be solved, such as complexity of injection control mode (fuel injection timing, injection rate), fuel injection pressure, spark timing, unburned hydrocarbon and restricted power. This study is investigated to the influence of spark timing, fuel injection position and fuel injection rate on the combustion stability of LPDi engine. Piston shape is constituted the bowl type piston. The characteristics of combustion is analyzed with the variations of spark timing, fuel injection position and fuel injection rate (early injection, late injection) in a LPDi engine.

Mechatronic V8 Engine Start Capabilities of an Automotive Starter/Generator System at the Super Cold Weather

  • Jang, Bong-Choon
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.942-949
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    • 2002
  • The use of a combined starter/generator integrated into the drive train of an automobile offers several possibilities for improvement of fuel economy The use of such a starter/generator system is made feasible by a switch from a 14 volts electrical system to a 42 volts system, however, the sizing of the components is not a trivial problem. This study combines a dynamic electromechanical model of the starter, battery and power electronics with the nonlinear mechanics of the piston/crankshaft system and a thermofluid model of the compression and expansion processes to investigate the cold start problem. The example involves the start of an eight cylinder engine at -25 degrees Celsius. This paper shows how the mechatronic V8 engine of an automotive starter/generator system for the startability works well.

Study on the Dynamic Behaviors of Engine Bearing with the Inertia Effect of Crank Pin Journal (크랭크 핀의 질량관성을 고려한 엔진 베어링의 틈새 거동 연구)

  • Jang Siyoul
    • Tribology and Lubricants
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    • v.21 no.1
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    • pp.39-45
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    • 2005
  • Investigation of the mass effect on the journal traces in the clearance of engine bearing has been performed for better design of mass distribution of crank system components such as crank pin, piston, con-rod, balance weight, crank throw weight, etc. as well as for better oil reaction behaviors to the applied forces from the cylinder pressures on the bearing. In this preliminary study, crank pin traces in the engine bearing clearance are computed by varying the equivalent magnitude of crank pin mass that includes the masses of crank pin, piston, con-rod. etc.. while most previous studies regarding journal traces in the bearing clearance neglect the inertia effects of crank pin mass. Although the inertia effect of pill mass is negligibly small compared to viscous force by ${\pi}bearing$ theory, it is found that it gives a great amount of influences on the journal traces in full bearing computation $(2\pi\;bearing\;theory)$ under the dynamic loading conditions.