• Tribology and Lubricants
• /
• 제28권5호
• /
• pp.233-239
• /
• 2012

The engine of a large ship operates under wet conditions using a fuel such as bunker C oil, which includes sulfur and many impurities. A cylinder liner made of cast iron is very susceptible to damage such as scuffing on the surface. This scuffing can reliably be attributed to the destruction of the oil film and the corrosion wear caused by water and sulfur included in the fuel, along with abrasion impurities and poor lubricants. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which was used to simulate an engine cylinder in a corrosive environment. Base-oil and stirred oil containing distilled water, NaCl solution, and dilute sulfuric acid were used as lubricants. The friction surface was analyzed using a microscope and EDAX, and the friction coefficient was measured using a load-cell under each experimental condition. We then attempted to investigate the damage to the cylinder liner using the results.

• 한국융합학회논문지
• /
• 제6권6호
• /
• pp.279-284
• /
• 2015

항공기의 추력으로 구동되는 추진축의 회전운동에서 발생되는 진동은 추진축의 수명에 큰 영향을 끼친다. 그리고 회전중 추진축에서 피로파괴가 발생하게 될 시에, 막대한 인명피해를 야기하게 된다. 비행환경에 따라 다양한 회전에 놓이게 되는 추진축에서 떨림이 발생한다. 따라서 이러한 피로파괴가 우려되는 추진축 부위를 본 논문에서는 해석적 연구를 통해 사전에 파악함으로서, 파손방지를 위한 그 내구성이 향상되고 근간된 안전설계를 토대로 융합기술에 접목하여 그 미적인 감각을 나타낼 수 있다.

• 수산해양교육연구
• /
• 제10권2호
• /
• pp.226-238
• /
• 1998

With the advent of high speed and high output diesel engines, cavitation erosion-corrosion of wet cylinder liners is one of the most prevalent types of failure. The cavitation erosion-corrosion at cylinder liners in water cooled diesel engines is considered to be to the collapse of cavitation bubbles attributed to the cylinder liner vibration. To suppress cavitation damage in cylinder liner, the addition of an inhibitor would be more general method and innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. In this study, photomicrographs from vibratory facility cavitation specimens and from an eroded liner of a field diesel engine are compared. The behavior of cavitation bubbles grown in fluid is observed under vibration conditions by taking direct photographs with high speed camera. In order to determine the contributions of pure cavitation erosion and of pure corrosion to the total cavitation damage are be studied by following an experimental programme which includes three types of test: (1)pure cavitation erosion test, (2)pure corrosion test, and (1)cavitation erosion-corrosion test. Also cavitation damage under vibratory cavitation is reduced by using flow in tap water.

• 해양환경안전학회:학술대회논문집
• /
• 해양환경안전학회 2007년도 추계학술발표회
• /
• pp.139-144
• /
• 2007

선박에서 발생하는 진동은 여객의 안락감을 결정하거나 승조원의 근무환경에 미치는 영향이 크므로 매우 중요하다 선박에서 발생하는 진동은 선박의 속도를 좌우하는 추진방식의 발달과 가장 밀접한 관계가 있다. 이와 같이 추진력을 발생하기위하여 선박의 기관실에는 디젤엔진의 연속적인 폭발과정에서 기인하는 강력한 진동이 발생하게 된다. 진동이 인체에 미치는 피해는 생리적인 피해와 심리적인 피해로 발생하게 된다. 진동 환경에 인체가 노출되는 경우, 선내의 진동에 대한 평가는 국제표준화지침인 ISO 6954:2000(E)에 의해 정하고 있다. 본 연구에서는 선박에서 진동이 인체에 미칠 수 있는 영향을 평가하기위해 ISO 6954:2000(E)에서 규정하는 지침에 의해 선박진동의 영향이 가장 큰 기관실, 기관제어실, 각종선설 및 브리지 등에서 발생하는 진동의 크기를 측정 비교하여 평가한다.

• 오토저널
• /
• 제14권4호
• /
• pp.1-5
• /
• 1992

1. 노킹의 발생. 2. 노킹 발생 이후의 압력파. 3. 노킹 발생과 엔진 손상 부위. 4. 엔진손상 방지책.

• 한국산학기술학회논문지
• /
• 제21권8호
• /
• pp.98-106
• /
• 2020

본 연구는 고장 사례 분석을 통한 수중함용 디젤엔진 건전성에 관한 내용으로 수중함 건조 중 발생한 비정상 디젤엔진 정지 현상에 대한 발생 원인을 다각도로 분석하였으며 또한 2차 손상 부위에 대한 건전성을 검토하였다. 디젤엔진 정지 현상에 대해서는 비정상 전 후로 피스톤 내부 온도변화 및 손상부 점검 확인을 통해 분석 하였다. 또한 폭발로 인한 2차 손상 부위를 분석하기 위해 디젤엔진의 가장 핵심 부품인 크랭크 축으로 전달되는 인장응력 및 압축응력을 계산 하였고 유한요소 해석을 통해 응력분포를 검토 하였으나 크랭크 축은 설계적으로 안전하다는 것을 확인 하였으며, 최종적으로 디젤엔진을 함 외부로 취외하여 정밀 점검 하였을 때에도 크랭크 축에는 손상이 없는 것을 확인 하였다. 본 연구결과를 통하여 디젤엔진 비상정지 사고 발생에 대한 크랭크 축의 건전성을 사전 검증하였다. 이에 최소 범위에서 점검 및 복구하였으며 디젤엔진 품질을 확보 할 수있었다. 본 연구를 통하여 향후 디젤엔진 품질문제 검토 시 건전성확보를 위한 참고자료로 활용될 수 있을 것으로 기대된다.

• 한국자동차공학회논문집
• /
• 제6권5호
• /
• pp.153-161
• /
• 1998

The knock in a spark ignition engine has been investigated to avoid the damage to the engine and unpleasant feeling caused by the pressure waves propagating across the combustion chamber. Knock intensity and knock onset angle were used as physical parameters to quantify the knock characteristics. The knock intensity is defined as a peak to peak value of the bank pass filtered combustion pressure signal and the knock onset angle is determined as the crank angle at which this signal exceeded the threshold level on each cycle. The cyclic variation of knock in four valve single cylinder engine was investigated with these two parameters. The location of autoignition was also examined by ion probes in the cylinder head gasket and squish region in the combustion chamber. For this measurement, a single cylinder engine was modified to accept the pressure transducer, 18 ion probes in the squish region and 8 ion probes in the specially designed PCB (Printed \ulcornerCircuit Board) cylinder head gasket.

• Journal of Biosystems Engineering
• /
• 제5권2호
• /
• pp.58-66
• /
• 1980

A survey was conducted to investigate the power tiller accidents. Eight provinces were covered for this study, and 278 power tiller owners were selected randomly by computer random generator. The results are summarized as follows : A. Frequency of accident. (1) Each power tiller had an accident 0.98 times a year and once every 361 hours of use. Higher frequency of accident was found during the miscellaneous operations including the preparation for farming operation, and there was one accident for every 92 hours of use. (2) The power tiller, which are more than six years old, met an accident 1.19 times a year , or one every 311 hours of use. This value was the highest one compared with any other group. (3) Kerosene engine power tillers met an accident 0.97 times a year, or one every 389 hours of use. It was one tie a year, or once every 329 hours of use for diesel engine power tillers. (4) Among diesel-engine power tillers, 10 horse-power group showed a higher frequency tillers. B. Cause of accident (1) The accidents of power tiller were mainly of sefety , which occurred due to the lack of attention during the operation and 47.4% of the total accidents. The next was of accidental, which represented 26.3% of the total accidents. (2) High percentage of safety accidents occurred during the preparation for farming operation including adjustment. Most of the accidental accidents occurred during the transportation. (3) Lower frequency of accident was found in the power tiller group which were operated by the 21-40 years old operator in comparison with that of the power tiller which was operated by other age group. Power tillers which were operated by high school graduates experienced less accidents compared to other education levels. C. Damage by accident (1) Eighty seven pescents of the total accidents caused damage to the power tiller operator , and 13 % of the total accidents caused property damage only. (2) With regard to the damage to the power tiller operator, 73.8% of the total accidents caused light injury but 26.3% caused heavy injury. (3) Accidents which occurred during machine preparation , and farming operations caused minor injury to the operator, but the accidents during transportation caused heavy injury which cost more than 15 days for recovery. (4) Among the 39 accidents , which caused property damage 18 accidents were from the transportation . Among the total property damage accidents 53.8% were light one which cost only less than 1,000 won. (5) The property damage from each accident cost 1,017 won, on the average, with regard to the kinds of operation, the highest property damage occurred during transportation work, with the value of 2, 965won.

• Journal of Advanced Marine Engineering and Technology
• /
• 제31권3호
• /
• pp.215-223
• /
• 2007

When the propulsion shafting system of marine diesel engine is designed. the vibratory stresses on shafts should be reviewed and be satisfied with limits which are laid down by classification societies In addition. the torsional vibration aspects for crankshaft of main engine are requested to be checked by engine designers. Especially. for the 4, 5, and 6-cylinder engines. the 2nd order moment compensator(s) may be installed to compensate the external moments of engine and not to excite the hull girder vibration. This moment compensator which is mounted on fore and/or after-end of engine is driven by the roller chain drive for some of MAN 2-stroke diesel engines. While the engine is running, the roller chain Is worn down, which causes the extension of roller chain. The chain therefore should be checked and tightened by periods in order to keep its functionality. However. when the torsional angular acceleration of chain drive exceeds the certain limit. the chain will suffer the excessive slack and transverse vibration. This may cause fatigue, wear or damage on the chain and the chain ultimately may be broken. The research object of this thesis is to review factors which affect the angular acceleration of chain drive and to find out how to decrease the angular acceleration of driving chain by checking factors which have a major contribution to acceleration reduction using the statistical method of DOE(design of experiment), correlation analysis and regression analysis methods.

• 한국산학기술학회논문지
• /
• 제16권8호
• /
• pp.5082-5088
• /
• 2015

본 논문에서는 1000cc급 엔진의 내구성능 시험을 진행하였다. 총 300시간의 내구 시험이 WOT조건으로 진행되었다. 엔진토크, 출력, 제동연료소비율, 블로바이 가스량, 오일압력 등을 시간에 따라 계측하였다. 실험결과, 고 rpm에서의 성능은 시간에 따라 감소하였으나, 저 rpm에서의 성능은 안정적이었다. Blow-by gas 유량은 평균 흡입 공기량의 0.4%로 우수한 성능을 나타내었다. 엔진의 토크와 연료소모율은 100시간까지는 길들이기 특성을 보였으며, 그 이후에 노화되는 경향을 보였다. 300시간 내구시험 후 엔진을 분해하여 부품의 파손 및 균열 여부를 확인하였다.