• Title/Summary/Keyword: engine damage

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Study of Failure Examples for Fuel Coagulation, Leakage, Low Grade Gasoline and Fuel Additives in Automotive Fuel System (자동차 연료 시스템에관한 연료 응고, 누설, 불량 휘발유 및 연료 첨가제에 의한 고장 사례 고찰)

  • Lee, IL Kwon;Kim, Young Gyu;Ko, Young Bae;Kim, Seung Chul
    • Tribology and Lubricants
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    • v.28 no.4
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    • pp.178-183
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    • 2012
  • The fuel system of a vehicle is a very important compotent, as it provides the firing resources to the combustion chamber of the engine. However, improper operation of the system can generate bad condition or start-off during engine revolution. This study analyzed several examples of failure that had originated in the field. In the first example, the driver operated a vehicle containing both gasoline and LPG in the fuel tank, but the gasoline fuel remained unused for a few months. Therefore the fuel pump was clogged because of gasoline congelation. The second example, dealt with fuel leakage that occurred from the slightly torn O-ring connecting the fuel lines. The third example, pertained to engine damage and power-down owing to the usage of proor-quality fuel and ingredient. Therefore, it is necessary to take adequate measures to prevent the failure of the fuel system of vehicle.

Thrust Estimation Acting on Rotor of LOX Pump for Liquid Rocket Engine (액체로켓엔진용 산화제펌프 회전체의 하중 예측)

  • Kim, Dae-Jin;Choi, Chang-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.6
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    • pp.98-104
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    • 2015
  • Excessive thrust acting on the rotor of pump can cause the damage of pump or the decrease of pump lifetime. Therefore, for ensuring the safety of LOX pump of a liquid rocket engine, the thrust of pump rotor is estimated by similarity tests. Axial thrust is indirectly measured by an axial thrust measurement unit positioned outside pump. Radial thrust is calculated based on pressure distribution of volute scroll. As a result, axial and radial thrust are increased when the flowrate of pump decreases. However, both thrusts do not affect the stability of pump rotor since their values are not large.

Reduction Method of the Rick caused by Propellant Leakage at Liquid Rocket Test Facility (추진제 누출로 인한 위험을 감소시키는 방법)

  • Lee Jung-Ho;Bershadskiy V.A.;Kim Sang-Hern;Kang Sun-Il;Yu Byung-Il;Oh Seung-Hyub
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.23-26
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    • 2005
  • The method of decreasing the ecological risk for the LRE(Liquid Rocket Engine) test is developed, working on the cryogenic oxidizer and the high-boiling fuel(Kerosene). This Method is based on the study that contains a technical solution method and an accident occurrence range for decreasing of accident probability and damage. This paper contains schematic on the all risk circumstance bring to accident, block-diagram for an accident growth process in case of the propellant leakage, evaluation method of safety distance from test stand to residential area. It will be used to alternative method for the risk reduction of complex technical systems.

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Life Evaluation of Gas Turbine Engine Disk based on Retirement for Cause Concept (Retirement For Cause 개념에 의한 가스터빈 디스크 수명의 평가)

  • Nam, Seung-Hun;Park, Jong-Hwa;Kim, Jong-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.365-373
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    • 2002
  • For gas turbine engines, the safe life methodology has historically been used fur fatigue life management of failure critical engine components. The safe retirement limit is necessarily determined by a conservative life evaluation procedure, thereby many components which have a long residual life are discarded. The objective of this study is to introduce the damage tolerant design concept into the life management for aircraft engine component instead of conservative fatigue life methodology which has been used for both design and maintenance. Crack growth data were collected on a nickel base superalloy which have been subjected to combined static and cyclic loading at elevated temperatures. Stress analysis fur turbine disk was carried out. The program for computing creep-fatigue crack growth was developed. The residual lifes of turbine disk component under various temperatures and conditions using creep-fatigue crack growth data were estimated. As the result of analysis, it was confirmed that retirement fur cause concept was applicable to the evaluation of residual life of retired turbine disk which had been designed based on the conventional fatigue life methodology.

A Study on the Expansion Cavity Pipe for Performance Improvement of Exhaust System in Automotive (자동차 배기성능개선을 위한 확장형 공동파이프에 관한 연구)

  • Son, Sung-Man;Park, Kyoung-Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.1-6
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    • 2009
  • The temperature of exhaust gas was raised by increasing of engine movement on developing engine. Thermal of high temperature and pressure reverse in bellows, because of increasing of engine movement and the thermal performance of converter in combustion. As a result, thermal loss is increased and thermal efficiency is decreased rapidly in bellows, it can occur to damage in mechanical structure. In this study, it was necessary to analyze back pressure performance and thermal characteristic on driving condition in exhaust system. It was adapted braid type bellows and straight type exhaust pipe. It was compared with curve type exhaust pipe for lay-out on considering to design of exhaust system. It was necessary to improve thermal characteristic and back pressure performance so that expansion cavity pipe(ECP) was installed between bellows and catalyst convert. Not only decreasing back pressure was solved but also thermal characteristic problems in exhaust pipe because of increasing capacity. According to this study, the basis of data is presented when new exhaust system is designed.

A Study on Shaft Fatigue Strength due to Torsional Vibrations in Two Stroke Low Speed Diesel Engines (저속 2행정 디젤엔진의 과도 비틀림 진동에 의한 축계 피로 강도에 관한 연구)

  • Lee, D.C.;Kim, S.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.786-791
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    • 2006
  • Two stroke low speed diesel engines are mainly used for marine propulsion or power plant prime mover. These have many merits such as higher thermal efficiency, mobility and durability. However various annoying vibrations sometimes occur in ships or at the plant itself. Of these vibrations, torsional vibration is very important and it should be carefully investigated during the initial design stage for engine's safe operation. In this paper authors suggest a new estimation method of for shaft's can be calculated equivalently from accumulated fatigue cycles number due to torsional vibration. The 6S70MC-C($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study, and the accumulated fatigue cycles numbers for shafting life time converted from the measured angular velocity and torsional vibration stress was calculated. This new method can be realized and confirmed in test model ship with two stroke low speed diesel engine.

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Vibration Analysis for Failure Diagnosis of Cylinder Liner of Large Ship Engine (선박엔진의 실린더 라이너의 손상 진단을 위한 진동 분석법)

  • Koo, Hyunho;Cho, Yonsang;Park, Junhong;Park, Heungsik
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.21-28
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    • 2014
  • Damage to the cylinder liner of large ship engines, such as scuffing on the surface, can occur very easily because it is operated in a corrosive environment. This scuffing may be due to oil film destruction and corrosive wear caused by water and sulfur included in the fuel, abrasive impurities, and poor lubricants. Thus, a method for monitoring the condition and diagnosing the failure of the cylinder liner and piston ring is needed. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which simulated an engine cylinder in a corrosive atmosphere. The lubricants used were base oil, stirred oil with distilled water, a NaCl solution, and dilute sulfuric acid. The friction coefficient and frequency spectrum were measured using a load cell and acceleration sense in each experimental condition. We then used these results to diagnose the failure of the cylinder liner.

The Experimental Study on the Removal of Diesel Engine Pollutant Emissions Using DC Non-Thermal-Plasma(NTP) (DC 저온플라즈마를 이용한 디젤엔진 유해 배기가스 저감에 관한 실험적 연구)

  • Chae, Jae-Ou;Hwang, Jae-Won;Jung, Jee-Yong;Han, Jung-Hee;Hwang, Hwa-Ja;Kim, Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.35-42
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    • 2001
  • The diesel engine exhaust gas is know as one of the causes to produce photochemical smog, which causes damage on environmental. However, due to the high thermal efficiency and low carbon dioxide emission, the usage of a diesel engine is prevailed. In this study, the DC non-thermal plasma technology used to the particulate matter (PM) aftertreatment. The exhaust gas characteristics and energy density were investigated on the dynamometer test bed and chassis dynamometer with CVS-75 mode in a passenger diesel car. It was reported that the smoke removal efficiency has around the 70% in the dynamometer test with 80W energy consumption and the PM removal efficiency has the 68% in the real car test. The NOx also reduced the 20% according to electrode type respectively. Considering these results, plasma technology is one of the ways to simultaneously removing method the particulate matter (PM) and NOx.

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Development of Icing Simulation Device for Gas Turbine Icing Test (가스터빈 결빙시험용 결빙모사장치 개발)

  • Lee, Gyeong-Jae;Lee, Jin-Geun;Go, Seong-Hui;Jeon, Yong-Min;Yang, Su-Seok;Lee, Dae-Seong
    • Aerospace Engineering and Technology
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    • v.5 no.2
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    • pp.37-46
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    • 2006
  • The outside environment is very severe while aircraft is cruising. Especially small particle of icing in cold air condition can have negative influence on aircraft performance. If ice particle is attached to leading edge of wing, it can change wing configuration and decrease flight quality. If icing particle is attached to inlet of engine, it can damage compressor blade and have negative influence to aircraft safety. We make icing simulation device with liquid air system for analyzing about variation of engine performance due to incoming of icing to engine.

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A Study of Chill-down Process in 30 tonf Turbopump-Gas Generator Coupled Tests (30톤급 터보펌프-가스발생기 연계시험에서 예냉 절차 연구)

  • Moon, Yoon-Wan;Nam, Chang-Ho;Kim, Seung-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.447-450
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    • 2012
  • An analysis of chill-down process was performed for 30 tonf Turbopump-Gas generator coupled tests. The chill-down process must be fulfilled before liquid rocket engine test using cryogenic propellant. Cavitation, damage and/or combustion instability due to bubble of propellant must be eliminated by chill-down process in a test specimen, especially cryogenic pump. The analysis of test data obtained by 30 tonf TP-GG coupled tests was performed in order to be based on the test process of KSLV-II liquid propellant rocket engine which will be developed. To macroscopically understand the process of chill-down from the viewpoint of test procedure the temperatures of important part and total time of chill-down process were analyzed.

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