• Title/Summary/Keyword: end milling

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Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel (볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향)

  • 이영주;원시태;허장회;박동순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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Dynamic Model in Ball End Milling of Inclined Surface (볼 엔드밀 경사면 가공의 동적 모델)

  • Kim Seung-Yoon;Kim Byung-Hee;Chu Chong-Nam;Lee Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.39-46
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    • 2006
  • In this work a dynamic cutting force model in ball end milling of inclined surface is introduced. To represent the complex cutting geometry in ball end milling of inclined surface, workpiece is modeled with Z-map method and cutting edges are divided into finite cutting edge elements. As tool rotates and vibrates, a finite cutting edge element makes two triangular sub-patches. Using the number of nodes in workpiece which are in the interior of sub-patches, instant average uncut chip thickness is derived. Instant dynamic cutting forces are computed with the chip thickness and cutting coefficients. The deformation of cutting tool induced by cutting farces is also computed. With iterative computation of these procedures, a dynamic cutting force model is generated. The model is verified with several experiments.

Cutting Force Prediction in End Milling of STS 304 Considering Tool Wear (STS 304 엔드밀 가공시 공구마멸을 고려한 절삭력 예측)

  • Kim, Tae-Young;Jeong, Eun-Cheol;Shin, Hyung-Gon;Oh, Sung-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.46-53
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    • 1999
  • Cutting force characteristics is closely related with tool wear on the end milling. And it is found that the tool wear can be properly obtained by observation through the tool-maker's microscope when STS 304 is cut using an end mill. The relationship between the tool wear and the cutting force is established based on data obtained from a series of experiments. A cutting force model can be derived from basic cutting force model using parasitic force components of this tool wear. The results of th simulation using the cutting force model proposed in this paper were verified experimentally and a good agreement was partly obtained. The proposed model is capable of predicting increased cutting force due to tool wear.

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Evaluation of Workability through Runout in End Milling (엔드밀 가공에서 런아웃 측정을 통한 가공성 평가에 관한 연구)

  • 김병국;김경수;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.165-168
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    • 1995
  • The quality of products is depend on the performance of machine and machining conditions. In this study the runout of spindel is selected as a parameter through which we could appreciate the workability of machine and the quality of products. Throigh the runout of high speed machining center on freeload machining, the revolution accuracy and the characteristics in connection with spindle speed are evaluated. It was experimented flat and ball end milling for estimating machine accuracy and workability by measuring spindel runout. In end, This paper shows the effects of runout on surface roughness through analysis of runout and roughness profiles.

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