• Title/Summary/Keyword: emulsion SBR

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Soap-Free Emulsion Polymerization of Styrene/Butadiene/Acrylonitrile System (Styrene/Butadiene/Acrylonitrile계 무유화제 유화중합)

  • Chung, Huey-Sil;Shin, Young-Jo
    • Applied Chemistry for Engineering
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    • v.4 no.2
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    • pp.284-290
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    • 1993
  • The soap-free emulsion polymerization was carried out for Styrene/Butadiene system with Acrylonitrile as hydrophilic comonomer and KPS as initiator. Under the condition of below 50% conversion, the dependence of Rp on $[AN]^n$ and $[KPS]^n$ was found to be n=1.617-1.050 and n=0.83-0.96 for [AN] and [KPS], respectively. The effect of $[AN]^n$ and $[KPS]^n$ on particle number density (Np) was determined to be n=1.533 and n=0.733, respectively. The highest conversion was obtained under the conditions of pH=5 and ratio of total monomer (g) to water (g)=0.5. The mechanical properties of SBR obtained in this experiment were shown to be inferior to commercial SBR in terms of tensile strength, 300% modulus and elongation. It was found that cure rate of SBR prepared in this experiment was faster than that of commercial SBR.

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Comparison of SBR/BR Blend Compound and ESBR Copolymer Having Same Butadiene Contents

  • Hwang, Kiwon;Lee, Jongyeop;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • v.54 no.1
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    • pp.54-60
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    • 2019
  • The rapid development of the automobile industry is an important factor that led to the dramatic development of synthetic rubber. The tread part of tire that comes in direct contact with the road surface is related to the service life of the tire. Rubber compounds used in tire treads are often blended with SBR (styrene-butadiene rubber) and BR (butadiene rubber) to satisfy physical property requirements. However, when two or more kinds of rubber are blended, phase separation and silica dispersion problems may occur due to non-uniform mixing of the rubber. Therefore, in this study, we synthesized an SBR copolymer with the same composition as that of a typical SBR/BR blend compound by controlling butadiene content during ESBR (emulsion styrene-butadiene rubber) synthesis. Subsequently, silica filled compounds were manufactured using the synthesized ESBR, and their mechanical properties, dynamic viscoelasticity, and crosslinking density were compared with those of the SBR/BR blended compound. When the content of butadiene was increased in the silica filled compound, the cure rate accelerated due to an increased number of allylic positions, which typically exhibit higher reactivity. However, the T-2 compound with increased butadiene content by synthesis less likely to show an increase in crosslink density due to poor silica dispersion. In addition, the T-3 compound containing high cis BR content showed high crosslink density due to its monosulfide crosslinking structure. Because of the phase separation, SBR/BR blend compounds were easily broken and showed similar $M_{100%}$ and $M_{300%}$ values as those of other compounds despite their high crosslink density. However, the developed blend showed excellent abrasion resistance due to the high cis-1,4 butadiene content and low rolling resistance due to the high crosslink density.

Modification of SBR Latex and its Adhesion Characteristic (SBR Latex의 개질 및 접착특성)

  • Kim, Goo-Ni;Chun, Yong-Chul;Oh, Sang-Taek;Park, Seung-Hyeun;Lee, Chang-Ho;Yoo, Chong-Sun;Min, Byung-Kwon
    • Elastomers and Composites
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    • v.29 no.5
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    • pp.444-452
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    • 1994
  • Emulsion graft copolymerizations of vinyl monomers, butyl acrylate(BA), methyl methacrylate(MMA), 2-ethylhexyl acrylate (EHA), glycidyl methacrylate (GMA), 2-hydroxyethyl methacrylate(HEMA), methacrylonitrile(MAN), dimethylaminoethyl methacrylate(DAMA) or 2-vinyl pyridine(VP), onto carboxyl-terminated SBR latex were carried out under different experimental conditions. In case of synthesizing SBR-g-poly(butyl acrylate), the degree of grafting was increased with increasing the amount of emulsifier, polymerization temperature and the amount of initiator. Pull-out strength of resorcinol-formaldehyde-latex(RFL) adhesives formulated with modified latexes was very higher than that of RFL adhesive formulated with ungrafted latex. When the modified latexes with GMA, HEMA, MAN, DAMA or VP were used, the break occurred at cords. Peel strength of RFL adhesives formulated with SBR-g-poly(GMA), SBR-g-poly(HEMA) or SBR-g-poly(VP) was higher by about 1.3 times than that of RFL adhesives formulated with unmodified SBR against nylon cord and was higher by about 2.0 times against polyester cord.

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Durability of Polymers for Cement Modifier in Autoclave Cure (오토클래이브양생에 의한 시멘트 혼화용 폴리머의 내구성)

  • Joo, Myung-Ki;Lee, Youn-Su
    • Journal of the Korea Concrete Institute
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    • v.15 no.6
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    • pp.888-893
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    • 2003
  • The purpose of this study is to make clear the durability of the polymer films formed in the autoclaved polymer-modified mortars and concretes. The polymer films prepared with polymer dispersions such as a styrene-butadiene rubber (SBR) latex, a poly (ethylene-vinyl acetate)(EVA) emulsion and a polyacrylic ester (PAE) emulsion for polymeric admixtures are exposed to autoclaving at 18$0^{\circ}C$ in temperature and 1.01 MPa in vapor pressure, and subjected to tensile test and infrared spectroscopy. The durability of the polymer films is evaluated from the application of autoclaving to the polymer films under saturated Ca(OH)$_2$ solution immersion causes no degradation for SBR films and a significant degradation due to the saponification of the polymers for EVA and PAE films. Accordingly, in the application of autoclaving to polymer-modified mortars and concretes, it is suggested that SBR-modified mortars and concretes are hardly degraded but EVA- and PAE-modified mortars and concretes are markedly degraded by the saponification of the polymers.

Synthesis of Ionic Elastomer Based on Styrene-Butadiene Rubber Containing Methacrylic Acid (Methacrylic Acid가 도입된 Styrene-Butadiene Rubber를 기반으로 한 Ionic Elastomer 합성)

  • Kim, Ki-Hyun;Lee, Jong-Yeop;Choi, Joon-Myeong;Kim, Hee-Jung;Seo, Byeongho;Kim, Bong-Soo;Kwag, Gwang-Hoon;Paik, Hyun-Jong;Kim, Wonho
    • Elastomers and Composites
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    • v.48 no.1
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    • pp.46-54
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    • 2013
  • A new terpolymer, styrene-butadiene-benzyl methacrylate copolymer (BzMA-SBR) was synthesized by emulsion polymerization. After polymerization, XSBR ionomer was prepared by deprotection of benzyl group of BzMA through hydrolysis with NaOH. Carboxyl group contents can be controlled by changing the initial feed contents of BzMA. Structure of BzMA-SBR and XSBR were characterized by FTIR, $^1H$ NMR and DSC.

An Experimental study on the Mechanical Properies of Fiber Reinforced Cement Composites Utilizing y-Products(II) (산업부산물을 활용한 섬유보강 시멘트 복합체의 가학적 특성에 관한 실험적 연구(I ))

  • 박승범;윤의식;조청위
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.04a
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    • pp.93-98
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    • 1993
  • In order to discuss the mechanical properties of fiber reinforced composites with fly ash, lime, gypsum and polymer emulsion-Stylene Butadiene Rubber Latex (SBR) , experimental studies on FRC were carried out. The kinds of fiber used in FRC are PAN-dervied and Pitch-derived carbon fiver, alkali-resistance glass fiber. As a test results, the flexural strength and tougthness of fiber reinforced fly ash. lime.gypsum cement composites are remarkably increased by fiber contents ,but compressive strength of the composites are influenced by kinds of fiber more than by fiber contents. Also, addition of a polymer emulsion (SBR) to the composites decreased the bulk specific gravity, but compressive and flexural strengths, toughness of the composites are not influenced by it, are considerably improved by increasing fiber contents.

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A Comparative Study Characterization Methods of Carbon Black Dispersion in Solution and Emulsion SBR Compounds Prepared at Various Mixing Levels (Emulsion과 Solution SBR Compound에 있어서 혼합시간(混合時間)에 따른 Carbon Black분산(分散)의 분석방법(分析方法)들 사이의 비교연구(比較硏究))

  • Lee, Sung-Duk
    • Elastomers and Composites
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    • v.24 no.3
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    • pp.193-202
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    • 1989
  • An experimental study of the development of carbon black dispersion by an internal mixer and its characterization is presented. We describe the measurement of carbon black agglomerate size and related characteristics using four different experimental techniques : optical microscopy, scanning elctrion microscopy, surface roughness, and electrical couductivity. The results from these different experiments are compared uning the same carbon black for a series of six different butadiene-styrene copolymers. The results from the different techniques are cross plotted and are critically discussed. It is found that surface but then sharply deteriorate. At subsequent stages of mixing optical microscopy seemed the most reliable measure.

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The Effect of Various Hydrophilic Acrylic Comonomers on Soap-Free Emulsion Polymerization of Styrene-Butadiene Rubber (Styrene-Butadiene 무유화제 유화공중합에서의 아크릴계 친수성 공단량체의 영향)

  • Chung, Huey-Sil;Lee, Chang-Sung;Kim, Byung-Kyu;Shin, Young-Jo
    • Elastomers and Composites
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    • v.28 no.4
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    • pp.267-273
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    • 1993
  • A number of hydrophilic acrylic comonomers were incorporated into styrene-butadiene soap-free emulsion polymerization. It was found that reaction rate decreased according to : AN>AA>MMA>EA>IA>AAM>MA>HEMA. It was also observed that reaction rate increased with decreasing H-bonding factor contribution to the solubility parameter of the hydrophilic comonoer. The SBR latexes were very monodisperse with the particle size distribution of $1.03{\times}1.12$. Since growth rate is proportional to polymerization time, the difference in conversion rates between various comonomers was resulted from the particle number density of SBR latexes for the various hydrophilic comonomers. It was also found that the colloidal stability of the latexes was excellent because no external emulsifier was incorporated.

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Physical Properies of Polymer Cement Mortar Using Ground FRP Wastes (분쇄된 FRP 폐기물을 사용한 폴리머 시멘트 모르타르의 물성)

  • 이병기;이범재;황의환;노재성
    • Magazine of the Korea Concrete Institute
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    • v.10 no.5
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    • pp.217-225
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    • 1998
  • 분쇄한 FRP(Fiver-Reinforced Plastics) 폐기물을 사용한 폴리머 모르타르의 물성에 고나하여 조사하였다. 분쇄한 FRP 폐기물을 시멘트 모르타르의 세골재로 재활용하기 위하여 세골재에 대하여 0~50wt% 치환.사용하였고, FRP 폐기물의 사용으로 나타나는 강도 저하현상을 보완하기 위하여 3종류 폴리머 혼화제의 첨가량을 변화시켜 각종 공시체를 제작하였다. 폴리머 혼화제로서는 styrene-bytadiene rubber(SBR) 라텍스, polyacrylic ester(PAE) 에멀젼 및 ethylene-vinyl acetate(EVA)에멀젼을 사용하였다. 분쇄한 FRP 폐기물을 사용한 시멘트 모르타르에 폴리머 혼화제를 첨가하여 만든 폴리머 시멘트 모르타르는 폴리머 혼화제를 첨가하지 않은 모르타르보다 압축 및 휨강도가 크게 증가하였다. 폴리머 시멘트비 10wt%에서 세골재 대용으로 분쇄한 FRP 폐기물의 적정 치환량은 20wt%로 나타났다. 8$0^{\circ}C$에서 가열양생하여 제조한 폴리머 시멘트 모르타르는 폴리머 시멘트비 10wt%이하에서 표준양생한 모르타르보다 강도가 저하되었다. 폴리머 시멘트 포르타르의 흡수율은 폴리머 시멘트비가 증가함에 따라 크게 감소하였다.

Effect of Surfactant on the Physical Properties and Crosslink Density of Silica Filled ESBR Compounds and Carbon Black Filled Compounds

  • Hwang, Kiwon;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • v.53 no.2
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    • pp.39-47
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    • 2018
  • Styrene-butadiene rubber (SBR) is widely used in tire treads due to its excellent abrasion resistance, braking performance, and reasonable cost. Depending on the polymerization method, SBR is classified into solution-polymerized SBR (SSBR) and emulsion-polymerized SBR (ESBR). ESBR is less expensive and environmentally friendlier than SSBR because it uses water as a solvent. A higher molecular weight is also easier to obtain in ESBR, which has advantages in mechanical properties and tire performance. In ESBR polymerization, a surfactant is added to create an emulsion system with a hydrophobic monomer in the water phase. However, some amount of surfactant remains in the ESBR during coagulation, making the polymer chains in micelles clump together. As a result, it is well-known that residual surfactant adversely affects the physical properties of silica-filled ESBR compounds. However, researches about the effect of residual surfactant on the physical properties of ESBR are lacking. Therefore, in this study we compared the effects of remaining surfactant in ESBR on the mechanical properties of silica-filled and carbon black-filled compounds. The crosslinking density and filler-rubber interaction are also analyzed by using the Flory-Rehner theory and Kraus equation. In addition, the effects of surfactant on the mechanical properties and crosslinking density are compared with the effects of TDAE oil (a conventional processing aid).