• Title/Summary/Keyword: elongation properties

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Effect of Hot Extrusion on the Mechanical Properties of 6061 Aluminum Alloy composites Reinforced with SiC whisker (SiC휘스커로 강화한 6061 Al합금 복합재료의 기계적 특성에 미치는 열간압출의 영향)

  • Kim, Jun-Su;Lim, Su-Geun
    • Journal of Korea Foundry Society
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    • v.16 no.2
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    • pp.132-140
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    • 1996
  • Both cast and extruded composites of SiC whisker reinforced 6061 Al alloy matrix were fabricated by high pressure infiltration of the alloy melt into the SiC preform and subsequent hot extrusion of the composite ingots. The micro structures, age hardening behavior and mechanical properties have been examined on the both cast and extruded composites of SiCw/6061. The cast composites of SiCw/6061 were obtained in which SiC whiskers were randomly oriented. Hot extrusion of these cast composites lead to alignment of the whisker in the direction of extrusion. Strengthening effect of whisker in the extruded composites is lower than that of the cast composites. The cast composites of SiCw/6061 showed higher thensile strength and lower elongation than extruded composites of SiCw/6061 at all testing temperatures. Lower tensile strength and higher elongation of the extruded composites were attributable to fine grain structures in which grain boundary sliding occruued preferentially at elevated temperatures.

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Preparation and Characterization of Polyamide/MEPDM Alloy to Improve a Low Temperature Impact Strength and Antistatic Property (저온 충격강도 및 대전방지성 향상을 위한 개질 EPDM을 함유한 polyamide alloy의 제조 및 물성)

  • Lee, Soo;Jin, Seok-Hwan
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.3
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    • pp.299-305
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    • 2011
  • Alloys of nylon(PA6) and ethylene-propylene-diene polymer, modified with maleic anhydride(MEPDM) were prepared using a melt kneading process. This study focuses on the effects of the content of MEPDM in PA6 blend on the mechanical and thermal properties of such blends where MEPDM is the dispersed phase. Mechanical properties were examined by stress-strain measurements and impact strength test. Both impact strength of PA6/MEPDM at room temperature and at $-20^{\circ}C$ were improved up to 400-550% with the amounts of MEPDM. However, PA6/MEPDM containing 3-5 wt% of MEPDM showed the about $700kg_f/m^2$ of the maximum tensile strength but 8.5 % of the lowest elongation. For certain compositions of PA6 with rubbery MEPDM, the interesting reduction of elongation is caused by the reaction of the polyamide amine end groups with maleic anhydride portion in MEPDM, that provided a reinforcement in the PA6 matrix. In addition, the introduction of antistatic agent on the surface of alloys causes significant reduction of their surface electrostatic resistance.

Physical Properties of Human Hair by the Bleach (탈색시술 조건에 따른 모발의 물성변화)

  • Yun, Jong-Hyun;Kim, Ho-Jung;Lee, Young-Joo;Park, Cha-Cheol
    • Fashion & Textile Research Journal
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    • v.7 no.1
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    • pp.96-100
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    • 2005
  • The bleaching is one of the worst factors which leads to the damage of the human hair. The cuticle of the human hair is injured by the alkali that is one of the chief ingredients of a bleaching agent. The alkali component of the bleaching solution chemically reacts with human hair, reducing the tenacity and dissolving the cuticle layer. The purpose of this study is to examine the effects of bleaching time and temperature on the physical properties and morphology. The results were as follows. 1. The stress-strain curves for human hair indicated the three distinct regions, such as Hookean region, Yield region and post-Yield region. The tenacity of hair is reduced gradually with an increase of bleaching time. Under these same conditions, elongation of the hair increased. 2. The greatest drop in tenacity for hair occured between $40^{\circ}C$ and $60^{\circ}C$ of bleaching temperature. 3. Compared with the virgin hair, bleached hair showed a slower rate of weight reduction in the TGA thermogram. The rate decreased gradually as the bleaching time and temperature increased. 4. As the bleaching conditions reached time and temperature extremes, the human hair cuticle became more damaged. The cuticle layers seemed to have dissolved, as seen in the SEM photographs.

A Study on the Manufacturing of an Aluminum Shift-Fork by Casting/Forging Process (주조/단조 기술을 이용한 알루미늄 쉬프트 포크 제조에 관한 연구)

  • 배원병;이승재;유민수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.193-197
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    • 2002
  • In this study, the casting/forging process was applied to the Shift-Fork, a manual transmission part of automobiles. In the casting experiments, the effects of additives, Sr, Ti+B and Mg, on the mechanical properties and the microstructure of a cast preform were investigated. When 0.03% Sr were added into the molten aluminum alloy, the finest silicon-structure was observed in the cast preform and the highest tensile strength and elongation accomplished. And when 0.2% Ti+B were added into the molten Al-Si alloy, the highest values of tensile strength were obtained. The maximum hardness was in case of 0.2% Mg. In the forging experiment, it was confirmed that the optimal configuration of the cast preform could be predicted by FE analysis. To minimize the cost as the press size, the compact shape of preform was proposed to reduce the volume of flash. The modification of shape in designing preform was performed to attain a satisfactory performance in the areas where the mechanical strength were more required. By using FVM(Finite Volume Method) software, it was verified that a proposed casting design was available. To identify the relationship between effective strain and mechanical properties of the final forged product, the compression test was performed. As the result, the tensile strength and elongation of a cast preform were much higher than before forging. The minimum forging temperature was found 40$0^{\circ}C$ to save heating time.

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Effect of Microporosity on Tensile Properties of As-Cast AZ91D Magnesium Alloy

  • 이충도
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.283-283
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    • 1999
  • In the present study, the effect of microporosity on the tensile properties of as-cast AZ91D magnesium alloy was investigated through experimental observation and numerical prediction. The test specimens were fabricated by die-casting and gravity-casting. For gravity-casting, the inoculation and use of various metallic moulds were applied to obtain a wide range of microporosity. The deficiency of the interdendritic feeding of the liquid phase acted as d dominant mechanism on the formation of the micropores in the Mg-Al-alloys, rather than the evolution of hydrogen gas. Although tensile strength and elongation has a nonlinear and very intensive dependence upon microporosity, the yield strength appeared to have a linear relationship with microporosity. However, it was possible to quantitatively estimate the linear contribution of microporosity on the individual tensile property far a range of microporosity, which was below about B %. The numerical prediction suggests that the effect of microporosity on fractured strength and elongation decreased as the strain hardening exponent increased. Furthermore. the shape and distribution of micropores may play a more dominant role than local plastic deformation on the tensile behavior of AZ9lD alloy.

Low Temperature Tensile Properties of High Temperature Gas-nitrided Duplex Stainless Steel

  • On, Han-Yong;Kong, Jung-Hyun;Kim, Mi-Jeong;Park, Sang-Joon;Kang, Chang-Yong;Sung, Jang-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.5
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    • pp.263-268
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    • 2010
  • This investigation was focused on the low temperature tensile properties, phase change, changes in nitrogen content and corrosion resistance in the 22Cr-5Ni-3Mo duplex stainless steel after high temperature gas nitriding and solution annealing (HTGN-SA). From the HTGN-SA treatment, the duplex (ferrite + austenite) phase changed into austenite single phase. The nitrogen content of austenite single-phase steel showed a value of ~0.54%. For the HTGN-SA treated austenitic steel, tensile strength increased with lowering test temperature, on the other hand elongation showed the maximum value of 28.2% at $-100^{\circ}C$. The strain-induced martensitic transformation gave rise to lead the maximum elongation. After HTGN-SA treatment, corrosion resistance of the austenite single-phase steel increased remarkably compared with HTGN- treated steel.

Study on the Anchovy Boat seine- VI The Physical Properties of the Improved Head Rope and Ground rope (기선권현 강의 연구- VI 뜸줄 . 발줄 재료로서 개발된 로우프의 물리적 특성)

  • Lee, Byoung-gee;Sohn, Tae-jun;Roh, Gap-chul
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.16 no.1
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    • pp.23-26
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    • 1980
  • The pure polypropylen rope has been used for the head rope, and the lead cored polypropylen rope for the ground rope in the anchovy boat seine. These ropes revealed the disadvantage that deforms the net shape due to their elongation. Te improve the disadvantage, authors developed the rope of new construction which is cored by wires and wrapped by polypropylene fibers, 20mm in diameter for the head rope and 40tnm for the ground rope. To compare the physical properties of the improved rope with the conventional ones, some factors are valued and the following results are found. 1. The improved ropes rev~al some disadvantages, such as the head rope is heavier, the ground rope lighter, and both of them are stiffer than the conventional ones, contrary to the required condition of ropes) However no special difficulties are found in practical use. 2. The improved ropes display much advantages, such as elongation is 30 percent less, breaking strength is 35 precent greater, and elastic recovery is 10 percent greater than the conventional ones. Thus, it is considered that the improved ropes are more suitable for the head rope and the ground rope of the anchouy boat seine net than the conventional ones.

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A study on the Microstructural Changes with Modification and Cast-forging in Hypoeutectic Al-Si Alloys (아공정 Al-Si 합금의 개량처리와 주단조에 의한 조직변화에 관한 연구)

  • Yoon, Ji-Hyun;Seol, Eun-Cheol;Kim, Eok-Soo;Lee, Kwang-Hak
    • Journal of Korea Foundry Society
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    • v.22 no.1
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    • pp.26-34
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    • 2002
  • For application of cast-forging process with Al-Si alloys, casting experiments are carried out by adding Sr and TiB to Al-Si alloys for grain refinement treatment. We experimented on the mechanical properties according to microstructural changes, forging ability test and also investigated the mechanical properties after forging. The finest microstructure could be observed respectively when 0.05 wt.%Sr and 0.1 wt.%TiB were added. In this case, tensile strength and elongation increased much more than as casting. After high temperature deformation simulation test with grain refinement specimens was carried out, about 60N per unit $area(mm^2)$ of specimen was confirmed. After hot forging, tensile strength and elongation were increased. It was considered that casting defect was removed by compressive working.

Effect of Solidification Conditions on the Structure and Mechanical Properties of Al-5wt%Mg Alloy by Metallic Mold Casting (중력 금형 주조한 Al-5wt%Mg 합금의 주조 조직과 기계적 성질에 미치는 응고 조건의 영향에 관한 연구)

  • Park, Jun-Young;Kim, Jong-Chul;Kim, Hong-Beom;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.17 no.3
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    • pp.237-244
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    • 1997
  • This study has been carried out to investigate into the influence of solidification conditions mold on the structure and mechanical properties of Al-5wt%Mg alloy by metallic mold casting. The percentage of equiaxed grain of Al-5wt%Mg alloy castings increased both when pouring temperature decreased and when the low part or bottom of metallic mold was cooled. The hardness was checked and showed that hardness of outside in the castings was higher than that inside, and that it is the highest at the pouring temperature of $680^{\circ}C$. The castings had the highest U.T.S. and elongation when the bottom of metallic mold was cooled. At the same pouring temperature, the structure of castings was changed as the position of cooling parts of metallic mold was varied. When the castings were solidified through cooling of the bottom of the metallic mold, the morphology of Fe intermetallic compound has tendency to change to a Chinese script and the U.T.S. and elongation of Al-5wt.%Mg alloy castings was increased.

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Effects of Additions of Magnesium and Aluminum on the Graphite Morphology and Mechanical Properties of 3.6wt.%C-2.5wt.%Si Cast Iron Poured into Shell Stack Mold (쉘 스택 주조 3.6wt.%C-2.5wt.%Si 주철의 흑연 형상과 기계적 성질에 미치는 마그네슘 및 알루미늄 첨가의 영향)

  • Lee, Hag-Ju;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.29 no.5
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    • pp.204-212
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    • 2009
  • The effects of addition of magnesium only and the simultaneous addition of magnesium and aluminum on the graphite morphology of the cast iron with the composition of 3.6wt.% and 2.5wt.%Si poured into shell stack mold were investigated. The nodularity and mechanical properties of the specimen with smaller cross-section were higher than those with langer one, when copper was not added. When the magnesium only was added, the nodularity was decreased with decreased residual magnesium content and the C. V, graphite was obtained with the magnesium content in the range of 0.010~0.015wt.%. When the magnesium and aluminum were added together, the nodularity was decreased with decreased residual magnesium and increased aluminum contents. When copper was added, the volume fraction of pearlite in the matrix, strength and hardness were higher and elongation was lower for specimen with smaller cross-section. The volume fraction of pearlite, strength and hardness were increased and the elongation was decreased with increased copper content for the specimen with C, V, graphite.