• Title/Summary/Keyword: element reduction

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An Investigation on the Mechanical Behaviors of Lubricant and Coating to Improve the Drawability of Non-heat Treated Steels (열처리 생략강의 인발특성 향상을 위한 윤활제와 피막제의 기계적 거동 고찰)

  • Lee, Sang-Jun;Yoo, Ui-Kyung;Lee, Young-Seog;Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.62-67
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    • 2008
  • In this research, we developed a pilot wire-drawing machine as well as wire end-pointing roller. Using these machines, we performed a pilot wire-drawing test at different coating material and lubricant when the reduction ratio is 10 %. To inversely compute the friction coefficient between the coating layer of wire and the surface of die for a specific lubricant, we carried out a series of three dimensional finite element analysis. Results show that the drawing force is varied with the coating material of wire at the same reduction ratio and lubricant. It is noted that the frictional coefficient in drawing is dependent on the coupled property of coating material and lubricant, indicating the best coating material for a given lubricant.

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Directivity Pattern Simulation of the Ears with Two Pairs' Hearing Aid Microphone Arrays by BEM

  • Jarng Soon Suck;Kwon You Jung
    • The Journal of the Acoustical Society of Korea
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    • v.24 no.2E
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    • pp.38-45
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    • 2005
  • The noise reduction of the In-The-Ear (ITE) hearing aid (HA) can be achieved by arrays of microphones. Each of the right and the left ears was assumed to have two HA microphones. These arrays of HA microphones produce particular patterns of directivity by some time delay between two microphones. The directivity pattern geometrically increase the S/N ratio. The boundary element method (BEM) was used for the three dimensional simulation of the HA directivity pattern with the two pairs' microphone arrays. The separation between two microphones was fixed to 10 mm. The time delay between the two microphones was calculated to produce the most narrow directivity pattern in the fore front of the head. The variation of the time delay was examined in accordance with input frequencies. This numerical analysis may be then applied for the calculation of the time delay parameter of the digital hearing aid DSP chip.

Analysis of drawing process of the Al-Si wire using FEM (유한요소해석을 이용한 Al-Si 선재의 인발 공정해석)

  • Hwang W. H.;Kim B. M.;Kim W. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.89-92
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    • 2004
  • This paper is concerned with the drawing process of Al-Si wire. In this study, the finite-element model established in previous work was used to analyze the effects of various forming parameters, which included the reduction in area, the semi-die angle, the aspect ratio and the inter-particle spacing of the Si in drawing processes. The finite-element results gave the consolidation condition. From the results of analysis, the effects of each forming parameter were determined. It is possible to obtain the important basic data which can be guaranteed in the fracture prevention of Al-Si wire by using FEM simulation.

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A Comparisonal Anlaysis among the Processes of Gear Blank (기어 블랭크 성형공정의 비교 해석)

  • 최호준;김장군;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.174-184
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    • 1996
  • Two methods for cold extrusion processes to produce an axisymmetric steel gear blank are investigated for comparing each other. The "classical" forming method consisting of four operations is selected first to be simulated using the rigid-plastic finite element method and uses single-die presses. The other using a fully automated transfer headers can produce the final part without interannealing. The final products must be checked at the design criteria such as area reduction, the extrusion ratio and punch diameter to depth ratio, especially punch buckling by simulations. FEM analysis is performed mainly for strain distribution, both process sequences are proved to have proper charicteristics suitable for each production method in terms of maximum load. Those simulation results will provide good design criteria in the future work to advance the manufacturing process.

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Generation and Analysis of Reduced Vibration Models for a HDD Actuator and Suspension System (HDD 용 구동 및 현가 장치의 축소 진동 모델의 생성 및 해석)

  • Han Jeong-Sam
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.121-122
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    • 2006
  • In the case of mechanical control systems, it is highly useful to be able to provide a compact model of the mechanical system to control engineers using the smallest number of variables, while still providing an accurate model. The reduced mechanical model can then be inserted into the complete mechanical control system models and used for system-level dynamic simulation. In this paper, a moment-matching based model order reduction (MOR) which reduces the number of degrees of freedom of an original finite element model via the Arnoldi process is considered to study the dynamic responses of a HDD actuator and suspension system.

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An Analysis of Acoustic Field for Turbo Chiller Discharge Duct by Using Boundary Element Method (경계요소법을 이용한 터보냉동기 덕트의 내부 음향장 해석)

  • 전완호;이준근;정필중
    • Journal of KSNVE
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    • v.10 no.6
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    • pp.963-970
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    • 2000
  • The turbo chiller uses centrifugal compressor, which operates at about 14,500 rpm. Due to the high rpm of the impeller, the noise of chiller males one of the serious problems. The possibility of the sound reduction by using absorbing material is studied in this paper. The generated sound propagates through the duct and then radiates to the outer field. So, the use of sound absorption material inside the duct is one of the effective methods. To study the effect of location of the material, we use Boundary Element Method to analyze the sound field inside the duct system. Numerical study shows the highest sound pressure region is near the elbow of curved duct. From the numerical study, it is also shown that appropriate use of sound absorbing material at this region makes 8dB reduction of the highest noise level.

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A Study on the Reduction of HC and Heat Characteristics of the Dual Pipe Exhaust Manifold (이중관 배기메니폴드의 HC저감효과 및 열특성에 관한 연구)

  • 박경석;허형석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.103-111
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    • 2001
  • During cold-start period, the reduction of exhaust emissions is a challenging task. To decrease harmful gaseous substances such as HC, it is necessary to realize a fast catalyst warm-up. In this study, the performance of dual pipe exhaust system have been carried out through different test mode. From measurement of gas temperature and HC concentration, the following conclusions were derived ; 1) Compared with single pipe, dual pipe exhaust system remarkably increase temperature of exhaust gas going through M.C.C(Main Catalytic Converter). 2) W.C.C.(Warm-up Catalytic Converter) also decreases HC emission. To reduce HC emission, it is helpful to use W.C.C. as well as dual pipe exhaust system. 3) Using finite element method, it is shown that inner parts have much higher distribution of temperature than outer parts.

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A Study on Improvement of fatigue Details in Orthotropic Steel Deck Bridge with Bulkhead Plate (벌크헤드 플레이트가 부착된 강바닥판교의 피로상세 개선 연구)

  • 공병승
    • Journal of Ocean Engineering and Technology
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    • v.18 no.1
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    • pp.22-27
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    • 2004
  • An orthotropic steel deck system is widely adapted form for a long-span bridge. It has many advantages, such as the big reduction of dead weight, the simplicity for erection, and the reduction of the construction period. However, an orthotropic steel deck system requires a lot of welding work, which may result in defects and deformation of connection. Therefore, the research for the general behavior and fatigue strength of the several details in orthotropic steel deck bridge is necessary. The fatigue failure with distortion results from secondary stress by out-of-plane deformation; these kinds of cracks are very difficult to measure, and can not be precisely calculated through finite element analysis. This stress concentration phenomenon generates the fatigue failure around the lower scallop of the transverse rib. This paper presents improved details of the intersection between the longitudinal rib and the transverse rib of an orthotropic steel deck bridge by the third dimensional hit size test, and the finite element method, which can minimize local stress through parametric study.

Importance of global slope stability analysis in design of geosynthetic reinforced walls in tiered configuration (계단식 보강토 옹벽 설계시 사면안정해석의 중요성)

  • Yoo, Chung-Sik;Kim, Sun-Bin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.176-183
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    • 2008
  • This paper highlights the importance of carrying out global slope stability analysis as part of design calculations for geosynethetic walls in tiered configuration. Four design case histories were selected to examine the appropriateness of their design by performing additional slope stability analyses using the shear strength reduction method with in the frame work of finite element analysis. The results indicated that all of the walls examined, which were designed to meet the current design guide lines, did not satisfy the global slope stability requirement, and that longer reinforcements are required in the upper tiers to achieve the minimum factor of safety. Practical implications of the findings are discussed.

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Vibration Reduction for a Local Operation Panel Mounted by Wire Rope Isolator (Wire Rope Isolator 마운팅 수동 조작 패널의 진동 저감)

  • Kim, Chae-Sil;Kim, Dong-Il;Heo, Jong-Dae;Hwang, Jae-Deok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.127-133
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    • 2014
  • This paper reviews a finite element model of a wire rope isolator (WRI) via an experimental comparison test. A local operation panel (LOP) mounted on a WRI is modeled using a finite element method. Mode analyses and harmonic analyses are conducted while varying of the thickness of the rope for the WRI. A feasible WRI can be selected considering the reduction of the vibration and the total weight of the LOP system.